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Abu K.

Certified SOLIDWORKS Expert Mechanical Design Engineer | Acoustic Studio Sheet Metal Designer for Ne

New Delhi, India

Global rank:

14,624 / 115,902

Skill pts: 0

Mold & Die Design PDF to DWG Prototyping Siemens NX (Unigraphics) Simulation

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About

I’m Abu Shahama Khan, a Certified SOLIDWORKS Expert and Mechanical Design Engineer with 12+ years of experience delivering DFM-optimized, production-ready designs for global clients in automotive, medical devices, industrial machinery, and IoT. My work blends technical precision with entrepreneurial agility, ensuring designs are cost-effective, compliant, and manufacturable.

Key Accomplishments
🏭 Industrial Machinery & Acoustic Studios

Led the design of 6,000+ sheet metal assemblies for Netflix/Amazon-tier acoustic studios, reducing assembly errors by 30% via GD&T and SolidWorks equations.

Engineered CNC routers, silos, and conveyor systems for automotive and food storage clients, optimizing workflows with ANSYS FEA/CFD.

🚗 Automotive & Transportation

Designed EV battery housings and low-bed trailers, improving structural integrity by 35% while reducing weight through carbon fiber optimization.

Redesigned Ford Transit conveyor systems for package delivery, cutting fabrication costs by 25%.

🏥 Medical Devices

Developed FDA-compliant enclosures for surgical laser systems (Theralase Technologies), passing all regulatory tests.

Prototyped 3D-printed prosthetic limbs with 30% cost reduction via material science and DFM.

🔌 Consumer Electronics & IoT

Delivered IoT parcel lockers with RFID security and climate control for smart apartments.

Designed premium electrical enclosures (IP65-rated) for outdoor TVs and advertising displays.

Technical Expertise
Software & Tools
CAD/CAE:

SOLIDWORKS (Sheet Metal, GD&T, Large Assemblies)

CATIA, Autodesk Inventor, Creo, SolidEdge, Unigraphics-NX

ANSYS (FEA, CFD), AutoCAD (2D Drafting, Advanced Steel)

Rendering & Simulation:

KeyShot (Photorealistic Renders), Moldflow (Injection Molding)

Manufacturing & Prototyping:

3D Printing (FDM, SLS), CNC Machining, Laser Cutting (DXF/STEP Files)

Core Skills
Design for Manufacturing (DFM): Optimized 150+ projects for cost, material efficiency, and tooling compatibility.

Geometric Dimensioning & Tolerancing (GD&T): ASME Y14.5-certified precision for seamless assembly.

Materials: Carbon fiber composites, stainless steel, tool steels (P20/H13), ABS/PC.

Compliance & Standards
ISO 9001, ASME Y14.5, ASTM, UL/CE, FDA.

Education & Certifications
B.Tech, Mechanical Engineering | Integral University, Lucknow

Certified SOLIDWORKS Professional (CSWP) | Advanced Sheet Metal

GD&T ASME Y14.5 Certified

Why Partner With Me?
Whether you need a prototype optimized for CNC or a large-scale sheet metal assembly, I combine freelance flexibility with corporate-grade precision to deliver compliant, market-ready solutions. My expertise in SOLIDWORKS, ANSYS, and DFM ensures your project is built to last and ready for production.

Experience

Founder & Lead Engineer Arrant Engineering Solutions · Self-employed Jan 2016 – Present 9 yrs 11 mos Lucknow, UP, India Delivered 300+ global projects across 50+ countries as a Top 30 SolidWorks Freelancer, achieving a 97% success rate and 4.8/5 client rating.

Key Projects:

Medical Devices: FDA-compliant laser enclosures (Theralase Technologies), surgical tools, and 3D-printed prosthetics with 30% cost reduction.

Automotive: Lightweight EV battery housings, Ford Transit conveyor systems, and low-bed trailers optimized for 35% durability improvement.

IoT & Consumer Electronics: IP65-rated outdoor TV enclosures, RFID-enabled parcel lockers, and premium electrical boards with removable batteries.

Industrial Machinery: CNC routers, silos, and hydraulic presses compliant with ASTM/CE standards.

Tools: SolidWorks, CATIA, ANSYS, KeyShot, GD&T.

Industries: Automotive, Medical Devices, IoT, Consumer Electronics, Industrial Machinery.
Lead Mechanical Design Engineer Global Acoustic Studio Manufacturer (Sweden) · Contract Aug 2023 – Feb 2025 1 yrs 6 mos Sweden Spearheaded end-to-end design of 6,000+ sheet metal assemblies for Netflix/Amazon-tier sound studios, ensuring compliance with ISO 9001 and ASME Y14.5 standards.

Automated BOM generation using SolidWorks equations, reducing assembly errors by 30% and accelerating project timelines by 15%.

Mentored cross-functional teams in advanced sheet metal workflows and trained a German SolidWorks trainer on studio-specific design requirements.

Tools: SolidWorks (Sheet Metal, Equations), ANSYS (FEA), GD&T, AutoCAD.

Key Industries: Industrial Machinery, Media & Entertainment.
Senior/Junior Design Engineer SYNERGY i-DESIGN (India) · Full-time Jun 2012 – Nov 2015 3 yrs 5 mos Lucknow, UP, India Designed consumer electronics and home appliances, mastering GD&T standards and rapid prototyping workflows.

Collaborated with clients to refine ergonomic and aesthetic product designs, reducing prototyping iterations by 20%.

Tools: SolidWorks, AutoCAD, Autodesk Inventor.

Education

INTEGRAL UNIVERSITY, LUCKNOW achelor of Technology (B.Tech), MECHANICAL ENGINEERING 2008 – 2012 Activities and Societies: Member, Mechanical Engineering Students Association (MESA) Participant, National CAD Modeling Competitions (AutoCAD, SolidWorks) Organizer, Machine Design Workshops (GD&T, CNC Machining) Focused on applied mechanics, thermodynamics, and CAD/CAM systems, with hands-on projects in traditional prototyping, material science, and machine design. Key academic achievements:

Designed a solar-powered hydraulic jack for rural applications (final-year project).

Completed advanced coursework in GD&T, Finite Element Analysis (FEA), and CNC programming.

Trained in SOLIDWORKS and AutoCAD through university-certified workshops, laying the foundation for professional CAD expertise.

Abu K.

Certified SOLIDWORKS Expert Mechanical Design Engineer | Acoustic Studio Sheet Metal Designer for Ne

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