Abu K.
Certified SOLIDWORKS Expert Mechanical Design Engineer | Acoustic Studio Sheet Metal Designer for Ne
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About
I鈥檓 Abu Shahama Khan, a Certified SOLIDWORKS Expert and Mechanical Design Engineer with 12+ years of experience delivering DFM-optimized, production-ready designs for global clients in automotive, medical devices, industrial machinery, and IoT. My work blends technical precision with entrepreneurial agility, ensuring designs are cost-effective, compliant, and manufacturable.
Key Accomplishments
馃彮 Industrial Machinery & Acoustic Studios
Led the design of 6,000+ sheet metal assemblies for Netflix/Amazon-tier acoustic studios, reducing assembly errors by 30% via GD&T and SolidWorks equations.
Engineered CNC routers, silos, and conveyor systems for automotive and food storage clients, optimizing workflows with ANSYS FEA/CFD.
馃殫 Automotive & Transportation
Designed EV battery housings and low-bed trailers, improving structural integrity by 35% while reducing weight through carbon fiber optimization.
Redesigned Ford Transit conveyor systems for package delivery, cutting fabrication costs by 25%.
馃彞 Medical Devices
Developed FDA-compliant enclosures for surgical laser systems (Theralase Technologies), passing all regulatory tests.
Prototyped 3D-printed prosthetic limbs with 30% cost reduction via material science and DFM.
馃攲 Consumer Electronics & IoT
Delivered IoT parcel lockers with RFID security and climate control for smart apartments.
Designed premium electrical enclosures (IP65-rated) for outdoor TVs and advertising displays.
Technical Expertise
Software & Tools
CAD/CAE:
SOLIDWORKS (Sheet Metal, GD&T, Large Assemblies)
CATIA, Autodesk Inventor, Creo, SolidEdge, Unigraphics-NX
ANSYS (FEA, CFD), AutoCAD (2D Drafting, Advanced Steel)
Rendering & Simulation:
KeyShot (Photorealistic Renders), Moldflow (Injection Molding)
Manufacturing & Prototyping:
3D Printing (FDM, SLS), CNC Machining, Laser Cutting (DXF/STEP Files)
Core Skills
Design for Manufacturing (DFM): Optimized 150+ projects for cost, material efficiency, and tooling compatibility.
Geometric Dimensioning & Tolerancing (GD&T): ASME Y14.5-certified precision for seamless assembly.
Materials: Carbon fiber composites, stainless steel, tool steels (P20/H13), ABS/PC.
Compliance & Standards
ISO 9001, ASME Y14.5, ASTM, UL/CE, FDA.
Education & Certifications
B.Tech, Mechanical Engineering | Integral University, Lucknow
Certified SOLIDWORKS Professional (CSWP) | Advanced Sheet Metal
GD&T ASME Y14.5 Certified
Why Partner With Me?
Whether you need a prototype optimized for CNC or a large-scale sheet metal assembly, I combine freelance flexibility with corporate-grade precision to deliver compliant, market-ready solutions. My expertise in SOLIDWORKS, ANSYS, and DFM ensures your project is built to last and ready for production.
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Key Accomplishments
馃彮 Industrial Machinery & Acoustic Studios
Led the design of 6,000+ sheet metal assemblies for Netflix/Amazon-tier acoustic studios, reducing assembly errors by 30% via GD&T and SolidWorks equations.
Engineered CNC routers, silos, and conveyor systems for automotive and food storage clients, optimizing workflows with ANSYS FEA/CFD.
馃殫 Automotive & Transportation
Designed EV battery housings and low-bed trailers, improving structural integrity by 35% while reducing weight through carbon fiber optimization.
Redesigned Ford Transit conveyor systems for package delivery, cutting fabrication costs by 25%.
馃彞 Medical Devices
Developed FDA-compliant enclosures for surgical laser systems (Theralase Technologies), passing all regulatory tests.
Prototyped 3D-printed prosthetic limbs with 30% cost reduction via material science and DFM.
馃攲 Consumer Electronics & IoT
Delivered IoT parcel lockers with RFID security and climate control for smart apartments.
Designed premium electrical enclosures (IP65-rated) for outdoor TVs and advertising displays.
Technical Expertise
Software & Tools
CAD/CAE:
SOLIDWORKS (Sheet Metal, GD&T, Large Assemblies)
CATIA, Autodesk Inventor, Creo, SolidEdge, Unigraphics-NX
ANSYS (FEA, CFD), AutoCAD (2D Drafting, Advanced Steel)
Rendering & Simulation:
KeyShot (Photorealistic Renders), Moldflow (Injection Molding)
Manufacturing & Prototyping:
3D Printing (FDM, SLS), CNC Machining, Laser Cutting (DXF/STEP Files)
Core Skills
Design for Manufacturing (DFM): Optimized 150+ projects for cost, material efficiency, and tooling compatibility.
Geometric Dimensioning & Tolerancing (GD&T): ASME Y14.5-certified precision for seamless assembly.
Materials: Carbon fiber composites, stainless steel, tool steels (P20/H13), ABS/PC.
Compliance & Standards
ISO 9001, ASME Y14.5, ASTM, UL/CE, FDA.
Education & Certifications
B.Tech, Mechanical Engineering | Integral University, Lucknow
Certified SOLIDWORKS Professional (CSWP) | Advanced Sheet Metal
GD&T ASME Y14.5 Certified
Why Partner With Me?
Whether you need a prototype optimized for CNC or a large-scale sheet metal assembly, I combine freelance flexibility with corporate-grade precision to deliver compliant, market-ready solutions. My expertise in SOLIDWORKS, ANSYS, and DFM ensures your project is built to last and ready for production.
Experience
-
Founder & Lead Engineer
Arrant Engineering Solutions 路 Self-employed
Jan 2016 –
Present
10 yrs 4 mos
Lucknow, UP, India
Delivered 300+ global projects across 50+ countries as a Top 30 SolidWorks Freelancer, achieving a 97% success rate and 4.8/5 client rating.
Key Projects:
Medical Devices: FDA-compliant laser enclosures (Theralase Technologies), surgical tools, and 3D-printed prosthetics with 30% cost reduction.
Automotive: Lightweight EV battery housings, Ford Transit conveyor systems, and low-bed trailers optimized for 35% durability improvement.
IoT & Consumer Electronics: IP65-rated outdoor TV enclosures, RFID-enabled parcel lockers, and premium electrical boards with removable batteries.
Industrial Machinery: CNC routers, silos, and hydraulic presses compliant with ASTM/CE standards.
Tools: SolidWorks, CATIA, ANSYS, KeyShot, GD&T.
Industries: Automotive, Medical Devices, IoT, Consumer Electronics, Industrial Machinery. -
Lead Mechanical Design Engineer
Global Acoustic Studio Manufacturer (Sweden) 路 Contract
Aug 2023 –
Feb 2025
1 yrs 6 mos
Sweden
Spearheaded end-to-end design of 6,000+ sheet metal assemblies for Netflix/Amazon-tier sound studios, ensuring compliance with ISO 9001 and ASME Y14.5 standards.
Automated BOM generation using SolidWorks equations, reducing assembly errors by 30% and accelerating project timelines by 15%.
Mentored cross-functional teams in advanced sheet metal workflows and trained a German SolidWorks trainer on studio-specific design requirements.
Tools: SolidWorks (Sheet Metal, Equations), ANSYS (FEA), GD&T, AutoCAD.
Key Industries: Industrial Machinery, Media & Entertainment. -
Senior/Junior Design Engineer
SYNERGY i-DESIGN (India) 路 Full-time
Jun 2012 –
Nov 2015
3 yrs 5 mos
Lucknow, UP, India
Designed consumer electronics and home appliances, mastering GD&T standards and rapid prototyping workflows.
Collaborated with clients to refine ergonomic and aesthetic product designs, reducing prototyping iterations by 20%.
Tools: SolidWorks, AutoCAD, Autodesk Inventor.
Education
-
INTEGRAL UNIVERSITY, LUCKNOW
achelor of Technology (B.Tech), MECHANICAL ENGINEERING
2008 – 2012
Activities and Societies:
Member, Mechanical Engineering Students Association (MESA)
Participant, National CAD Modeling Competitions (AutoCAD, SolidWorks)
Organizer, Machine Design Workshops (GD&T, CNC Machining)
Focused on applied mechanics, thermodynamics, and CAD/CAM systems, with hands-on projects in traditional prototyping, material science, and machine design. Key academic achievements:
Designed a solar-powered hydraulic jack for rural applications (final-year project).
Completed advanced coursework in GD&T, Finite Element Analysis (FEA), and CNC programming.
Trained in SOLIDWORKS and AutoCAD through university-certified workshops, laying the foundation for professional CAD expertise.
Stats
0 followers, 1 following
Age: 46
Joined: November 9, 2013
Last seen: August 13, 2025
Area of Expertise
Aerospace Engineering
Automotive Design
Product Design
Machine Design
3D Modeling Design
CAD Design
3D Printing Design
Oil & Gas
3D Modeling
Gadgets Design
DIY Design
General CAD Drafting
Mechanical Drafting
Industrial Design Services
Concept Design
Engineering Design
New Invention Development
Electronic Devices
Furniture Design
Homeware Design
Lighting Design
Toys & Games Design
Wearables Design
Hourly Services
Medical Devices Design
Rapid Prototyping
3D Printing Services
Selective Laser Sintering
Direct Metal Laser Sintering
Carbon Fiber Composite
Prototype Tooling
Drone Design
3D Rendering Services
3D Design Services
CAD Drawing Services
PDF to DWG Conversion
Pet Product Design
Tool Design Services
CAD Digitization Services
2D to 3D Conversion Services
Prototype Design Services
Reverse Engineering
FEA Finite Element Analysis
SolidWorks Design Services
AutoCAD Drafting & Design
Sheet Metal Design
Mold and Die Design Services
Fabrication Drawings Services
3D Solid Modeling
SolidWorks Engineering Services
Image to CAD Conversion Services
AutoCAD Design Services
CATIA Design Services
Mechanical 3D Rendering
Part-to-CAD Modeling
CAD Conversion Services
3D Furniture Modeling Services
3D Product Rendering and Design
3D Models of Machine Parts
Design Engineering Services
2D CAD Drafting Services
Assembly Drawing Services
Assembly Modeling Services
3D Presentation Design
Contract Drafting Services
AutoCAD Conversion Services
Furniture Design and Engineering Services
AutoCAD Drawing Services
CAD Migration Services
CAD Drafting Services
Machine Drawing Services
CAD Drawing Standardization
Exercise Equipment Design
Lighting Fixtures Design
Paper to CAD Conversion
Mechanical Design Services
Metal Design and Fabrication
Standardization of Drawings
2D CAD Design Services
PDF to CAD Conversion
DWG to DGN Conversion Services
Part to CAD Inspection
Mechanical CAD Design
Manufacturing Drawings
CAD Redrafting and Conversion Services
PDF to PWG Conversion
CAD Design File Validation
Paper to AutoCAD Conversion
3D Product Modeling
Product Engineering Services
2D to 3D Modeling
Isometric Drawing Services
Design for Assembly Services
Mechanical Drawing Services
Design for Manufacturing and Assembly
DFM Services
Design for Manufacturability (DFM Services)
Drafting and Design Services
Design for Additive Manufacturing
Electronic Enclosures Design
Steel Detailing Services
Steel Shop Drawing Services
CAD Data Conversion Services
Languages
English Professional working proficiency
Hindi Native or bilingual proficiency
Location
New Delhi, Delhi, India