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Aadhil N.

Mechanical Design Engineer specializing in CAD modeling, FEA, and robotics systems (SolidWorks, ANSY

Thiruvananthapuram, India

Global rank:

118,886 / 119,586

Skill pts: 0

CAD Modeling Mechanical Design Mechanical Engineer Mechanical Engineering Robotics

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About

I am a Mechanical Design Engineer with a strong background in CAD modeling, engineering simulation, and robotics system development. I specialize in creating manufacturing-ready 3D models, performing FEA-based structural and thermal analysis, and optimizing designs for performance, weight, and reliability.

I hold a B.Tech in Mechanical Engineering from NIT Calicut and have hands-on experience with SolidWorks, ANSYS, Abaqus, and Autodesk Fusion 360. My work includes mechanical design and simulation for robotics systems, topology-optimized components for additive manufacturing, and precision mechanical parts validated through numerical and experimental methods.

Key projects include competitive robotics systems (ROBOCON 2023 & 2024), a semi-humanoid service robot, autonomous mobile robots, and a final-year project on topology-optimized cutting tools developed through simulation and experimental validation. I have also presented my work at an international engineering conference.

I am detail-oriented, reliable, and focused on delivering accurate, well-documented designs that meet client requirements and manufacturing constraints. I am comfortable working remotely with clients worldwide and adapting designs based on feedback.

Experience

Lead – Mechanical Design & Robotics Systems Robotics Interest Group (RIG), NIT Calicut · Freelance Jan 2024 – Jun 2025 1 yrs 5 mos Kozhikode, KL, India Led the mechanical design and development of competition-grade robotics systems, including ROBOCON 2024. Coordinated design tasks, reviewed CAD models, and guided team members on simulation-driven design decisions. Ensured designs met performance, manufacturability, and reliability requirements.
Robotics Interest Group (RIG), NIT Calicut Robotics Interest Group (RIG), NIT Calicut · Freelance Nov 2022 – Jun 2025 2 yrs 7 mos Kozhikode, KL, India Designed and developed mechanical systems for robotics and automation projects, focusing on CAD modeling, mechanism design, and engineering validation. Created detailed 3D models, assemblies, and manufacturing drawings using SolidWorks and Fusion 360.

Performed structural and thermal FEA using ANSYS and Abaqus to validate designs and optimize components for strength, weight, and durability. Applied topology optimization and design-for-manufacturing principles, including additive manufacturing constraints.

Worked on multiple robotics systems including competitive robots (ROBOCON 2023 & 2024), semi-humanoid service robots, autonomous mobile robots, and drone-based systems. Collaborated with multidisciplinary teams on mechanical integration, testing, and design iteration.

Led hardware planning and tool management, supported prototyping and fabrication, and ensured project timelines and quality standards were met.
Mechanical Engineering Project Engineer National Institute of Technology Calicut (Academic Projects) · Contract Aug 2024 – May 2025 9 mos Kozhikode, KL, India Executed a simulation-driven mechanical design project involving topology optimization and additive manufacturing of cutting tools. Conducted FEA, correlated simulation results with experimental testing, and documented results for international conference presentation.

Education

National Institute of Technology Calicut Bachelor of Technology (B.Tech), Mechanical Engineering 2021 – 2025 Activities and Societies: Robotics Interest Group (RIG), Mechanical & Robotics Projects, Technical Workshops and Competitions, ASME Focused on mechanical design, CAD modeling, and engineering simulation with strong hands-on project experience. Gained practical expertise in SolidWorks, ANSYS, Abaqus, and Fusion 360 for 3D modeling, FEA, and design optimization.

Completed a final-year project on topology-optimized cutting tools developed through numerical simulation and experimental validation. Actively involved in robotics system design, prototyping, and multidisciplinary engineering projects.

Other experience

Workshop Organization & Mentorship – RIG NIT Calicut Organized multiple robotics workshops for students (ORIGO’23–’25) and conducted hands-on mentoring sessions. Guided participants in CAD modeling, robot assembly, and programming, demonstrating leadership, teamwork, and technical communication skills.
ROSCon India 2024 – Open Source Robotics Conference Attended ROSCon India 2024 to explore robotics programming, control systems, and automation. Gained hands-on exposure to open-source robotics tools and integrated software-hardware solutions for robotic systems.
International Conference Presentation – COPEN-13 Presented a technical paper on "Finite Element Analysis and Experimental Validation of Orthogonal Cutting Forces in Ti6Al4V Turning Operations" at COPEN-13, demonstrating simulation-driven design and experimental validation skills. Participated in networking and knowledge exchange with international researchers.