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Karuna Barath K.

Chennai, India

Global rank:

107,220 / 120,576

Skill pts: 0

2D & 3D Modeling Solidworks 3D Animation SolidWorks SolidWorks SheetMetal Tooling Design

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About

I am a seasoned Mechanical CAD Engineer with 16+ years of professional experience, primarily in the automotive manufacturing sector. I bring extensive expertise in major CAD platforms – AutoCAD, SolidWorks, and Autodesk Inventor – to deliver complete design solutions. My work spans full machine and tooling design: developing detailed 3D models, assemblies and mechanisms (including jigs, fixtures and automated equipment), along with precise 2D engineering drawings. I specialize in translating concept sketches or 2D layouts into accurate 3D models and production-ready drawings, following industry standards. In every project, I prioritize clear communication and quick turnaround: I understand the importance of clarity, coordination, and fast delivery, and I always aim to produce high-quality results that my clients can rely on.

Experience

Senior Product Design Engineer Kadant India Pvt. Ltd. · Full-time Jul 2024 – Present 1 yrs 6 mos Chennai, TN, India -
DEPUTY DESIGN ENGINEER Brakes India Private Limited · Full-time Jul 2006 – Feb 2025 18 yrs 7 mos Chennai, TN, India • Designed and detailed jigs, fixtures, and tooling to meet automotive standards and reduce operator fatigue.
• Implemented Poka-Yoke mechanisms to prevent component mix-ups and ensure quality compliance.
• Commissioned completely new production lines, managing projects from design through production handover.
• Conducted VA/VE studies and product costing to optimize process costs.
• Delivered automation improvements to enhance production speed and accuracy.
Key Achievements:
• Reduced fixture changeover time from 30 minutes to 9 minutes using Quick Changeover techniques.
• Proved twin-station welding machine with servo drives (X & Y axis), achieving production sign-off.
• Participated in cross-functional cost reduction teams, achieving significant savings in tooling and production.
Asst Manager ACMAA · Full-time Oct 2020 – Jul 2024 3 yrs 9 mos Chennai, TN, India • Lead the complete design of special-purpose machines, jigs, and fixtures using SolidWorks, Inventor, and AutoCAD.
• Developed full machine layouts, BOMs, and bought-out part lists, coordinating from RFQ stage to customer trials.
• Solved complex assembly and design issues on the shop floor, ensuring on-time project delivery.
• Managed a design team to meet tight schedules and ensure compliance with customer specifications.
Key Achievements:
• Reverse-engineered a tilting die casting machine to reduce cost and manufacturing lead time.
• Optimized machine designs, lowering manufacturing costs through VA/VE techniques.
• Improved supplier coordination, reducing delays in procurement of standard parts.
Senior Engineer Comstar Automotives · Full-time Feb 2015 – Oct 2020 5 yrs 8 mos Chennai, TN, India • Designed fixtures and tooling for conveyor lines and assembly stations, incorporating Quick Changeover (QCO) systems to reduce downtime.
• Delivered 3D models, 2D drawings, and simulation videos to validate and improve fixture performance.
• Supported product development teams to avoid production issues during new product launches.
• Localized imported machines by reverse engineering OEM designs, reducing costs and lead times.
• Converted pneumatic machine setups to hydraulic systems to improve reliability and productivity.
Key Achievements:
• Successfully refurbished armature coil-forming machine, improving efficiency and reducing manual effort.
• Implemented QCO concepts across all stations, cutting fixture changeover time from 45 minutes to 15 minutes.
• Developed an online portal for global tool drawings, improving accessibility and reducing engineering delays.

Education

Madras University MBA, Operation Management, 2nd Class 2014 – 2016
Sathyabama University Bachelor Degree, Mechacnical Engineering, 1st class 2010 – 2013
Government Technical Training Centre Post Diploma, Die & Tool Design, 1st class 2004 – 2005
Meenakashi Krishnan Polytechnic Diploma, Mechacnical Engineering, 1st class 2001 – 2004 Activities and Societies: null

Other experience

Mechanical Engineer Most of my career was with automotive manufacturers, where I designed production equipment (die-casting cells, assembly fixtures, welding jigs, conveyor systems, etc.) and managed projects from concept through trial runs. This background enables me to meet automotive quality standards (PPAP, ISO) and work efficiently under tight schedules. However, my skills are easily transferable: I have also delivered CAD design and drafting for industrial machinery, consumer products, and specialty equipment. I’m comfortable collaborating with clients globally – acting as the technical point of contact, interpreting RFQs, working with suppliers, and ensuring the final design meets all specifications.

Karuna Barath K.

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