Kaizar M.

Experience

• CAD Design Engineer CDSpace Robotics Pvt. Ltd. · Full-time Dec 2024 – Jul 2025 7 mos Bengaluru, KA, India 🔹 Research and Development (R&D):
  -Conducting feasibility studies and preliminary design for multirotor, fixed-wing, hybrid VTOL, and nano UAV projects.
  -Performing propulsion sizing, CG calculations, and aerodynamic assessments using XFLR5 and SimScale for optimal UAV performance.
  -Engaging in R&D for UAV subsystems including payload mechanisms, drop systems, and electro-mechanical assemblies.
  
  🔹 CAD Design and Prototyping:
  -Designing UAV structures, handheld GCS, gimbals, propellers, and payload systems in Fusion 360 with DFM principles.
  -Creating molds for composite layup and injection molding, ensuring manufacturability of propellers and UAV components.
  -Utilizing FDM and MJF 3D printing for rapid prototyping and validating conceptual designs efficiently.
  
  🔹 Manufacturing Support and Collaboration:
  -Generating CAM files for CNC machining and overseeing mold designs for production readiness.
  -Collaborating closely with electronics, integration, and flight testing teams to ensure seamless assembly and operational reliability.
  -Selecting suitable materials and manufacturing processes to meet structural and weight constraints.
  
  🔹 Documentation and Process Development:
  -Preparing detailed engineering drawings, BOMs, assembly manuals, and process documents to support production and procurement.
  -Ensuring products adhere to manufacturing guidelines for processes such as injection molding and composite fabrication.
  
  🔹 Product Development Lifecycle:
  -Leading end-to-end UAV development from requirement analysis, research, design, prototyping, and validation to final product delivery.
  -Successfully developing three nano UAV variants under 250g within tight timelines through iterative design and testing cycles.
• UAV Engineer Redwing Labs - KAMS Pvt. Ltd. · Full-time Sep 2024 – Oct 2024 1 mos Bengaluru, KA, India Research and Development (R&D):
  - Conduct preliminary design and feasibility studies for multirotor and fixed-wing hybrid VTOLs.
  - Determine propulsion sizing for multirotor and fixed-wing hybrid UAVs.
  - Engage in ongoing R&D efforts, contributing to design and automation for deployment operations.
  - Stay abreast of the latest CAD tools, proposing innovative solutions for enhanced processes.
  
  CAD Design and Prototyping:
  - Contribute to various projects, specializing in CAD design and optimization.
  - Utilize advanced techniques like laser cutting, CNC milling, and 3D printing for ongoing prototyping.
  
  Continuous Improvement and Analysis:
  - Enhance design procedures by conducting basic analysis on CAD models.
  - Perform performance analysis of aircraft using simulations such as Real Flight Evolution and Mission Planner.
  - Demonstrate versatility by fulfilling various ongoing mechanical engineering requirements.
  
  Documentation and Production Support:
  - Create precise technical documentation and drawings, ensuring efficient production processes.
  - Actively facilitate integration by collaborating closely with interdisciplinary teams.
  - Develop comprehensive Bills of Materials (BOMs) to support production and procurement activities.
  
  Cold Chain Testing and Payload Box Design:
  - Play a pivotal role in ongoing cold chain testing for maintaining temperatures (2 - 8°C) in payload boxes.
  - Collaborate with the medical operations team for effective ongoing design and prototyping.