About
I am Karthikeyan K, a highly experienced Mechanical Engineer with over 23 years of expertise in the design, development, and engineering of valves, actuators, and hydraulic systems, primarily for the Oil & Gas industry. My skills include reverse engineering, new product development, and advanced engineering support for high pressure and temperature applications, including API certified solutions. I specialize in providing end to end services like 3D modeling guidance, DFMEA analysis, FEA/CFD validation, prototype testing, and technical documentation. As a consultant, I have collaborated with global clients to deliver innovative solutions for Knife Gate Valves, Diaphragm Valves, and Cryogenic applications. I am committed to precision, reliability, and adding value to your projects, ensuring efficient and cost effective results.
Experience
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Manager-Engineering and R&D
VAAS Industries (Bray Controls) · Full-time
Jun 2014 –
Jun 2024
10 yrs
Chennai, TN, India
Led and managed a proficient team in the Research and Development (R&D) of Knife Gate Valves, overseeing design and development processes to ensure innovation, quality, and timely project delivery.
Developed Polyurethane Lined Knife Gate Valve series for VAAS industries
Pressure Equipment Directive (PED) (2014/68/EU)
ATEX Directive 2014/34/EU
Conducted Bust Test at FCRI all ranges of valves in VAAS industries
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Senior Manager - Design & Development (Head of Department)
Klaus Union GmbH & Co. KG. - Germany& KU Industries Pvt. Ltd. - Coimbatore · Full-time
Jun 2014 –
Jun 2018
4 yrs
Coimbatore, TN, India
Led and empowered an engineering and R&D team in Germany and India
Developed API 6D Ball valve range of valves from 2 to 28" in all pressure class
Developed Cryogenic valves for Linde upto class 1500
Developed Forged steel Pressure sealed Parallel slide gate valves up to class 2500
API 6A Gate valve Developments up to 15000 psi ratings,
Development of Butterfly Valves ranges as per API 609
Vendor Developments and Supplier Qualification
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Assistant Manager - Design
GE Energy (Baker Hughes) · Full-time
May 2012 –
Jun 2014
2 yrs 1 mos
Coimbatore, TN, India
Design and Engineering of Masoneilan Control Valves,
Lean Manufacturing and Six Sigma Implementation
Proficiently conducted thorough reviews and approvals of manufacturing drawings to ensure accuracy
Ensured the accurate generation of ITEM Master and Bills of Materials
Checking IBR Calculation and Approval for submission, Technical support to Application Engineering
21K valves -Heavy top guided globe valve design featuring noise attenuation and anti cavitation trim options, and 41K valves - Cage guided globe valve design with balanced trim configuration
Co-ordinating with Internal Sales team and CRM team for Order execution
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Senior Engineer - Design & Engineering
L&T Valves Ltd. · Full-time
Aug 2010 –
Apr 2012
1 yrs 8 mos
Coimbatore, TN, India
API 602 - Development of Gate, Globe, Check and Compact forged steel valves
ASME B16.34 - Development of Ultra High Pressure valves for Power projects, Parallel Slide Pressure Seal Gate Valves (Class above #2500 up to #4500)
API-600 - ASME and DIN standards- Development of GGC (#150, #300, #600 and #800)
N-Stamp Certification process handling
API 6D - TMBV and Floating Ball valve Developments
Project Datasheet and Report finalization
IBR, API Monogram Audit handing, API SPEC Q1 Quality management system reviews
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Design Engineer
Bailey Hydraulics · Full-time
Jul 2002 –
Aug 2007
5 yrs 1 mos
Chennai, TN, India
Design and development of Hydraulic Actuators, Direction Control Valves, Hydraulic Power packs,
Proficient in creating conceptual 3D models, 2D drawings, and Bill of Materials (BOMs)
Led prototype developments and conducted Design Validation and Proof testing to ensure product reliability and performance.
Analyzed design changes and deviation requests
Conducted Design Failure Mode and Effects Analysis (DFMEA) for various parts and assemblies within Hydraulic systems, ensuring product safety and reliability.
ISO 9001 Internal Auditor
Education
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Alagappa Chettiar College of Engineering and Technology
B.E (MECHANICAL ENGINEERING), Mechacnical Engineering, 71
1999 – 2002
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A.T.A POLYTECHNIC - THIRUKKAZHUKUNDRAM
D.M.E, MECHANICAL ENGINEERING, 90
1996 – 1999