About
Mechanical design professional with over 19 years of experience in Research and Development automotive and off-highway
automotive industries. Drove improvements in design & development processes, focusing on cost optimization, poke yoke, and enhancing productivity, leading to improved operational performance and cost efficiency. Hands on experience in automotive product design in Body-in-white interior / exterior design, trim, floor mat, roof, seating, front grill,
mirror, wiper, glass, windscreen & rubber/ plastic components. Good exposure to Cad software like Solidedge, CATIA V5/6, NX, PDM, and PLM Matrix like Enovia, Team-Centre, Citrix & Sys-Pro tools. Project plan in ▒▒▒▒▒▒▒▒▒▒▒▒▒▒▒/Excel. Taking full responsibility of assigned project. Looking after Truck Cabin packaging, Support vehicle build, supplier discussion and component testing. Releasing bill of materials using Teamcenter (PLM) & BOM structuring.
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Experience
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Technical Lead
Bentley Motors · Full-time
Aug 2025 –
Present
7 mos
Crewe, England, United Kingdom
Generate and implement innovative design concepts, technical drawing, assembly, vehicle packaging, GD&T, tolerance stack up, design review, DFMEA, drawing checking, build issue resolution, supplier visit, SOP. Lead project planning and manage activities to ensure timely delivery. Develop design specifications, facilitate cross functional design reviews. Manage external design resources to meet cost, quality and timing targets. Support engineering test and validation planning, represent the body & trim R&D department. Promoting collaboration across the organization.
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Senior deisgn engineer
Dennis Eagle Limited · Full-time
Nov 2019 –
Jul 2025
5 yrs 8 mos
Warwick, England, United Kingdom
Concept development and design finalization for new variants.
Provide design solutions for different variants, optimized and cost-effective design.
Part of Cross functional team for Development of cab project.
To comply with Homologation approvals. Release PCN/PCR (or ECN/ECR) in TCE.
To design and develop cabin and trim components through Team center & solidedge.
To do system integration w.r.t Chassis, Engine, electricals, body & other aggregates.
Actively participated with supplier in review meetings to resolve DFA/DFM issues.
To interact with various suppliers. Resolve technical queries. Production support.
Sample inspection and fitment testing on vehicle or test rig.
To-do design change for occurred issues & problems w.r.t product & process feasibility.
Education
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Kurukeshtra University
Mechanical engeenering, MECHANICAL, A
2001 – 2005
Activities and Societies:
CAD Designing, cricket and singing.
Other experience
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Reverse engineering
Performed detailed reverse engineering of mechanical/electronic components to understand function, material properties, critical tolerances, and failure modes for redesign or improvement.
Disassembled products and subsystems to create accurate 3D CAD models, technical drawings, and documentation for re‑manufacturing or compatibility analysis.
Utilised advanced measurement tools (CMM, laser scanners, micrometers, 3D scanning) to capture precise geometries for legacy part reproduction. Created high‑fidelity 3D CAD models from physical parts, including complex surfaces, assemblies, and interfaces.
Prepared engineering documentation such as BOMs, assembly instructions, exploded‑view drawings, and technical change reports.
Ensured full compliance with GD&T standards when re‑designing or creating CAD models from legacy components. Resolved compatibility issues by comparing new and old part geometries, tolerances, and mechanical behaviour. Worked with suppliers to source materials, verify manufacturability, and create prototypes based on reverse‑engineered designs. Tools: cad like CATIA V5, SolidWorks, 3D scanners, CMM, oscilloscopes, multimeters, spectrum analysers.
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Proto development, Build support
Having more than decade experience in proto build development and resolving the build up issues. Conducting detailed prototype testing (mechanical, electrical, usability), documented results, and recommended key design improvements that enhanced system reliability and performance.
Troubleshot complex prototype failures by performing structured root cause analysis, reducing development cycle delays and improving prototype success rates.
Implemented test rigs, measurement setups, and validation tools to ensure accurate performance evaluation of prototype components and assemblies. Worked with cross‑functional teams to transition prototypes into pre‑production builds, ensuring smooth handover by providing clear documentation and design rationale.
Maintained version control of prototype iterations, ensuring traceability and consistency throughout development phases. Hands‑on experience with CAD (e.g., SolidWorks, CATIA, Fusion 360), PCB prototyping tools, 3D printers, CNC machinery, and lab testing equipment.
Licenses & Certifications
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Generative AI for Project Management Strategic Insights and Future Trends
Professional Certifications and Global Content Learning
Jun 2025 –
Present
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Project Management Foundations
Professional Certifications and Continuing Education Units (CEUs)
Jun 2025 –
Present
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Lean Six Sigma Certifications
Professional Certifications and Continuing Education Units (CEUs)
Jun 2025 –
Present