Subbaiah K.

Experience

• Senior Design Engineer Humanetics Innovative Solutions India Pvt Ltd · Full-time Jan 2018 – Present 8 yrs Bengaluru, KA, India • Participating in the design and development of automotive safety crash test dummies, test equipment and components; ensuring and maintaining quality standards
  • Facilitated and hosted weekly change control board meeting for global teams
  • Certified internal auditor, guided in successfully achieving ISO 9001-2015 certification, followed by surveillance and renewal certificates external audits; executed evaluated and optimized internal audits for different departments every quarter
  • Collaborating with global teams on design & development project to digitize existing manual potentiometer & IRTRACC calibration
  • Performing Reverse Engineering, ensuring parts fit and function check and creating prototype drawing
  • Spearheaded knowledge sharing sessions and facilitated team discussions
  • Provided Technical design and documentation support, investigated and trouble shot issues for India production
  • Developed and improved detailed technical product user manuals using In Design and Photoshop software
  • Supervised as Autodesk Vault Administrator and Internal Auditor
  • Working on load cells used in various test ATD dummies
  • Contributing to the test equipment for ATD dummies; writing ECOs to support production
  • Performing the role of Quality Checker to ensure quality and work delivered by India Office
  • Recruiting and selecting team members
  • Collaborated with global teams and optimized results as an ECOs Specialist and Vault Administrator
  • Facilitating design review discussions for ECOs
  As Project Engineer
  • Participated in the design and development of automotive safety crash test dummies, test equipment and components; ensured and maintained quality standards
  • Analyzed and evaluated development and technical requirements for new or modified technical documentation, including 3D parametric CAD models, 2D drawings with full GD&T
  • Maintained workflow and managed backlog and priorities of ECOs assigned to the offsite engineering center
  • Provided reports to evaluate adherence to objectives and resource planning
  • Functioned as the engineering supervisor at the offsite location
  • Responded to common inquiries or complaints from customers and internal staff
  • Analyzed existing designs and identifying opportunities for improvement in terms of performance, cost and sustainability
  • Implemented design modifications to enhance product functionality and efficiency
  • Collaborated with cross-functional teams including manufacturing, quality and testing for successful project execution
  • Worked with Production Department to establish new scribing methods for Achilles Load cell
  • Developed load cells drawing packages including specification drawings, assembly drawings, gaging & wiring drawings, and color code drawings
  • Contributed to the test equipment for ATD dummies; writing ECOs to support production
  • Performed the role of Quality Checker to ensure quality and work delivered by India Office
  • Recruited lead and managed a team of 4 members, responsible for work allocation support and training on various topics to enhance team skills.
• Design Engineer AD Technologies Pvt. Ltd. · Full-time Oct 2006 – Feb 2025 18 yrs 4 mos Chennai, TN, India Worked at Ashok Leyland Ltd. Technical Centre, Chennai through AD Technologies Pvt. Ltd. wherein I worked on Air-conditioning and heating system installation for armored cab and personnel carrier. Cargo cab floor strengthening by developing various support and reinforcement components. Created assemblies and manufacturing documents for load body components, spare wheel carrier components, cooling system components, sundries and finishes, radiator & piping. Redesigned a welded spare wheel carrier into bolted design.
• Design Engineer Tantra Infosolutions Pvt. Ltd. · Full-time Sep 2011 – Apr 2015 3 yrs 7 mos Bengaluru, KA, India • Spearheaded in onsite coordination with client on all projects, and initiated new projects with detailed project study and discussion
  • Comprehended the purpose, working and application of products and assisted the team to resolve technical issues for efficient and quality output
  • Developed and reverse engineered 3D models with manufacturing drawings along with full GD& T for Oilfield Pumping Unit Gear Reducer housings, Gears, Cranks, Gear Box components, structures, Castings and machined components and so on while adhering to client standards
  • Developed 3D Models and manufacturing drawings of assemblies, weldments, and sheet metal components for weld fixtures and press tools in accordance with client standards
  • Coordinated projects with an off-shore team to improve quality and on-time delivery
  • Executed quality checks and supervised design review meetings to ensure the output met the client standards
• Design Engineer Harita TVS Technologies Ltd · Full-time Feb 2008 – Jun 2010 2 yrs 4 mos Bengaluru, KA, India • Created and designed 3D models and installation drawings, routing of hydraulic hoses and cables
  • Designed components & created manufacturing drawings for front suspension & steering column of 3-wheeler
  • Developed two concept models of an Auto Adjuster for the three-wheeler brakes and created assemblies and manufacture drawings for three-Wheeler brake assembly
  • Comprehended the working principle and application of the designed parts and drawing for manufacturing, delivered high quality output resulting in customer appreciation
  • Coordinated with team members and engaged with clients to resolve issues
• Design Engineer AD Technologies Pvt. Ltd. · Full-time Oct 2006 – Feb 2008 1 yrs 4 mos Chennai, TN, India Worked at Ashok Leyland Ltd. Technical Centre, Chennai through AD Technologies Pvt. Ltd. wherein I worked on Air-conditioning and heating system installation for armored cab and personnel carrier. Cargo cab floor strengthening by developing various support and reinforcement components. Created assemblies and manufacturing documents for load body components, spare wheel carrier components, cooling system components, sundries and finishes, radiator & piping. Redesigned a welded spare wheel carrier into bolted design.