MSc Advanced Materials and Additive Manufacturing (Distinction) BEng Mechanical Engineering For my Masters Thesis project I designed an FDM printer modification, improving machine dynamics. I have in... Read more

MSc Advanced Materials and Additive Manufacturing (Distinction) BEng Mechanical Engineering For my Masters Thesis project I designed an FDM printer modification, improving machine dynamics. I have in depth knowledge of the FDM process and how to optimise for: print speed, strength, and quality. Prize winner in many online 3D printing and design competitions, winning approximately £2000 worth of prizes in the past three years: Polymaker ‘3D printed hook tournament: Second place. A combination of mechanical engineering, creative design and DfAM to create the strongest possible 3D printed polymer hook (no closed loop) weighing less than 50g. The final design withstood over a 1 ton load. https://www.thingiverse.com/thing:4682845 https://youtu.be/7JOS1Cv07ts?t=831 Polypanels Design Competition: Second place. https://www.myminifactory.com/object/3d-print-polypanels-shaft-system-93600 https://youtu.be/Hs9tfpPQGmo?t=1989 . E3D Multi-material STL Competition: Second place. Design of a set of compliant pliers intended for multi-material FDM printing: https://www.thingiverse.com/thing:3522722

I have designed various machinery including road tankers, generating sets, pumps, compressors, hydraulic mechanical handling equipment, lifting gear and even a battery powered mobile hoist for Torness... Read more

I have designed various machinery including road tankers, generating sets, pumps, compressors, hydraulic mechanical handling equipment, lifting gear and even a battery powered mobile hoist for Torness Nuclear power station. I have received industrial training in the UK from National Grid, the Lifting Equipment Engineers Association (LEEA) and the National Fluid Power Centre (NFPC). I am an expert with Inventor, and in recent years have also become competent with Fusion 360 and Solidworks. CAD software is so good nowadays, that it is quite easy to model something. Where I have proven to be outstanding is with my application of mechanical design analysis and enough experience to know how to apply theoretical methods to reality and what works. Where necessary I can present comprehensive design substantiation e.g. to meet design standards such as BS / ISO or machinery directive and obtain CE / UKCA marking. I am expert with MathCAD and Excel for producing and presenting calculations that have held up to scrutiny. Where appropriate I will produce FEA with Inventor and ANSYS for stress analysis of more complex geometry and loading situations. During my Postgraduate Diploma in Engineering (later incorporated to MSc), I studied the numerical methods involved in FEA, and this combined with experience in aftermarket looking at part failure with Howden Process Compressors, now informs how I use these tools and allows me to use FEA effectively and realistically. I have solid understanding of key manufacturing processes including machining, fabrication, welding, and fitting, having always worked closely with the shop floor, soaking up knowledge and enjoying the camaraderie. I am interested in innovative technology and in recent years I have produced successful designs for mechanical components made by 3d printing of plastic. I have extensive knowledge of industrial components and suppliers and have often saved the time and expense of design and manufacture by knowing of an appropriate off-the-shelf part. In summary, with many years of industrial mechanical design experience, and being a generally trustworthy and conscientious person, taking pride in what I do, I represent exceptional value for money and a choice that you will not regret

Mechanical design engineer with a vast amount of experience work on a wide rand of projects. Please contact, no projects too small!

Mechanical design engineer with a vast amount of experience work on a wide rand of projects. Please contact, no projects too small!