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Abdelrhman Z.

Mechanical Design Engineer with professional CAD/CAM/CAE experience

Egypt

Global rank:

271,982 / 151,721

Skill pts: 5

Ansys Mechanical (FEA) AutoCAD Autodesk PowerMill FEA SolidWorks

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About

I’m a Mechanical Engineering graduate from Alexandria University, specializing in mechanical design, CAD modeling, finite element analysis (FEA), and CNC manufacturing.

I have hands-on experience using SolidWorks for 3D part modeling, sheet metal design, and mechanical assemblies, alongside ANSYS for structural analysis and simulation. My CAM experience includes CNC turning using CAMWorks and 3-axis and 4-axis milling using PowerMill.

My approach to mechanical design emphasizes Design for Manufacturing (DFM) and Design for Assembly (DFA) to develop practical, cost-effective, and manufacturable designs. I focus on optimizing component geometry, simplifying assembly processes, and ensuring designs meet functional and manufacturing requirements.

**My key skills include:
- Mechanical Design & 3D CAD Modeling
- SolidWorks & Sheet Metal Design
- Finite Element Analysis (ANSYS)
- Design for Manufacturing (DFM)
- Design for Assembly (DFA)
- CNC Programming & CAM (CAMWorks, PowerMill)
- Mechanical Assemblies & Design Optimization
- Hydraulic Systems Design

I’m committed to delivering accurate, functional, and manufacturing-ready engineering solutions while continuously improving my technical skills.

Experience

Mechanical Design engineer Mind Cloud · Part-time Oct 2023 – Oct 2025 2 yrs Alexandria, Egypt Contributed to the mechanical design and development of a 5-DOF Robotic Arm for a Space Rover, focusing on CAD modeling, mechanical assemblies, and structural optimization.

- Designed and developed mechanical components and assemblies using SolidWorks.
- Applied topology optimization techniques to achieve approximately 50% weight reduction while maintaining structural requirements.
- Supported mechanical integration, prototype assembly, and functional testing.
- Collaborated with the mechanical team to improve design functionality, manufacturability, and overall system performance.

Tools & Skills: SolidWorks, ANSYS, Mechanical Design, CAD Modeling, Topology Optimization, Design for Manufacturing (DFM), Design for Assembly (DFA).

Education

Alexandaria University BSC in Mechanical Engineering, Mechanical egineering, 3 2021 – 2026

Licenses & Certifications

ANSYS FEA CAMTECH Sep 2026 – Present
Simulink Onramp Mathworks Jun 2026 – Present
MATLAB Onramp Mathworks Jun 2026 – Present
Certified SOLIDWORKS Sheet Metal Professional (CSWP-SM) D'Assault Systemes Apr 2025 – Present
Cert Prep: Certified SOLIDWORKS Professional Dassault SolidWorks Dec 2024 – Present