Mohamed A.

Mechanical Design & R&D Engineer | Machine Design | Product Design | Product Development | FEA | Sheet Metal | Automation | Machinery | Conveyors

If you are looking for a mechanical engineer who can turn your concept into a fully manufacturable, production-ready system — I can help.

I am a Mechanical Design Engineer with 4+ years of experience working remotely with U.S.-based companies in Research & Development, machine design, and product development. I specialize in designing functional, durable, and manufacturing-ready mechanical systems with strong attention to detail, cost-efficiency, and real-world usability.

My approach focuses on:
✔ Design for Manufacturing (DFM)
✔ Structural validation using FEA
✔ Clear fabrication documentation
✔ Production-ready 3D & 2D deliverables
✔ Reducing prototyping errors and costly redesigns

🔹 Machine Design & Automation
- Reverse engineering competitor machines
- Manual machine design
- Converting manual systems into semi/fully automatic machines
- Custom machine design from scratch
- Conveyor systems
- Packaging, cartooning & assembly machines
- CNC machinery development

🔹 Product Design & Development
- Product design from concept to manufacturing
- Reverse engineering competitor products
- Product improvement & optimization
- Door hardware specialization
- Industrial design adapted for prototyping
- Injection molding, Sheet Metal & CNC machining design

🔹 Sheet Metal & Welded Structures
- Sheet metal design with correct bend allowances & material standards
- DXF flat patterns for fabrication
- Welded structure modeling (with weld beads)
- Cut lists for manufacturing

🔹 Engineering Validation (FEA)
- Static stress analysis
- Worst-case scenario validation
- Fatigue analysis for durability
- Assembly-level structural verification

🔹 Production Documentation
- Detailed fabrication drawings (GD&T, fits & tolerances, weld symbols)
- Complete Bills of Materials (BOM)
- Patent-ready assembly views
- Assembly instruction manuals (solid & exploded views)

🔹 Visualization
- High-quality realistic renders
- Product animations (assembly & mechanism motion)

🔹 Software Expertise

SOLIDWORKS | ANSYS | KeyShot | AutoCAD | Inventor | Fusion 360 | Onshape

Why Clients Work With Me:
- Clear communication
- Strong problem-solving mindset
- Experience with U.S. engineering standards
- Manufacturing-focused designs (not just “good-looking” models)
- Reliable remote collaboration

If you need a mechanical system designed properly the first time — let’s discuss your project.

I’m happy to review your idea and provide technical insight before we begin.

Best regards,
Mohamed A.