Hire the best 3d design in Tooling& R&D experts for your company

With over 40 years of experience as a Project Engineer and Senior Mechanical Design Engineer, I specialize in delivering high-precision aerospace solutions, including aircraft interiors, structural de... Read more

With over 40 years of experience as a Project Engineer and Senior Mechanical Design Engineer, I specialize in delivering high-precision aerospace solutions, including aircraft interiors, structural design, and Electrical Wiring Interconnection Systems (EWIS). My expertise spans advanced CAD tools (CATIA V5, 3DExperience, SolidWorks, Autodesk Inventor) and PLM platforms (Enovia, Teamcenter, Autodesk Vault). I bring a proven track record of driving innovative designs and ensuring configuration integrity for industry leaders like Gulfstream, Embraer, and Honda Aircraft. As a freelancer, I offer tailored engineering solutions, combining technical excellence with project management to meet your aerospace needs. Services Offered: Engineering Services: We offer professional engineering services for individuals, inventors, and companies. Our team delivers fast and accurate results to help you create the perfect product. • New product design, functional prototypes and mock-ups • SolidWorks CAD modeling • Reverse engineering of sheet metal, machined, cast or injection molded parts • 3D printing and conventional manufacturing • Multi-format file compatibility • Provisional patent 3D models, documentation and full support to file 3D Printing: We use in-house Fused Deposition Modeling (FDM) for fast and reliable prototyping. Need other types of printing? We can access additional technologies through our partners. SLM NXG X11 600E SLM NXG XII 600 VELO 3D XC metal printer STRATASYS F900 3D Scanning: Our desktop 3D scanners handle objects from 1.2 to 14 inches cubed, with accuracy up to 0.001 inches. Ideal for: • Precision mechanical components • Jewelry and miniatures • Dental models and custom molds • Reverse engineering and quality control Rates: Competitive, project-based pricing. Contact me for a custom quote based on your project scope. Let’s elevate your project. Reach out to discuss your needs!

I am a highly experienced and innovative product manufacturer and designer, dedicated to delivering exceptional results in 3D design using Rhino 3D and CAD software. With a passion for classic car re... Read more

I am a highly experienced and innovative product manufacturer and designer, dedicated to delivering exceptional results in 3D design using Rhino 3D and CAD software. With a passion for classic car rebuilds and automotive components, I also specialize in cutting-edge 3D printing and advanced composite material fabrication. My expertise in Rhino 8 allows me to excel in 3D design, drafting, 3D scanning, mold creation, and component manufacturing. I proficiently utilize epoxy systems, carbon fiber, glass fiber, and other materials to create high-quality components that stand out for their mechanical functionality and visual appeal. Furthermore, my hands-on skills in finishing and spray painting ensure that every product meets the highest standards of quality, combining outstanding form with flawless function.

A 20 year Aerospace worker from WA. I started on the shop floor at various flight part manufacturers and worked my way up to Tooling Design Engineer for a major space flight company. Now I design and... Read more

A 20 year Aerospace worker from WA. I started on the shop floor at various flight part manufacturers and worked my way up to Tooling Design Engineer for a major space flight company. Now I design and fabricate tooling for space flight companies and industrial art installations. Some of my companies/ clients I've designed and built for include: -Blue Origin -Amazon Kuiper -Hoffman Design Works -Philippe Hyojung Kim -Jonathan Clarren -June Sekiguchi Please view my website for my portfolio and services list.

Short summary of experience: I'm SHEIKH ZABIULLA Senior Design Engineer “Senior Engineer with 8+ years of experience. Expertise in the area of Designing Aerospace. Tooling Such as Assembly Jig, Sub... Read more

Short summary of experience: I'm SHEIKH ZABIULLA Senior Design Engineer “Senior Engineer with 8+ years of experience. Expertise in the area of Designing Aerospace. Tooling Such as Assembly Jig, Sub Assembly Jigs, Lay-Up & Co-bonding Tool, Hand Form Tools,Stretch Form Tools,Drill Jig, Trimming Jig,Composite Drill and Trim Template,GHE & GSE equipment’s, sheet metal parts & tools, with managing Projects independently & as a team.player from concept to completion. Proficient in the content of ECN, DFMA, VA-VE, RE, GD&T.

Tooling Design Engineer with 20+ years of experience in: -Injection Mold design -Progressive Stamping Die -Assembly automation design -Jigs,Fixtures, gauges -R&D

Tooling Design Engineer with 20+ years of experience in: -Injection Mold design -Progressive Stamping Die -Assembly automation design -Jigs,Fixtures, gauges -R&D

I am a Senior Mechanical Design, Product Development, and Manufacturing Engineer with over 20 years of experience transforming innovative ideas into production-ready products and efficient manufacturi... Read more

I am a Senior Mechanical Design, Product Development, and Manufacturing Engineer with over 20 years of experience transforming innovative ideas into production-ready products and efficient manufacturing solutions.** **My expertise spans the entire product development process, from concept design and 3D CAD modeling to engineering analysis, Design for Manufacturing (DFM), prototyping, tooling design, production line development, and manufacturing optimization.** **I specialize in plastic injection molds, progressive and stamping dies, die casting molds, silicone and rubber molds, precision tooling, fixtures, jigs, and automated production systems.** **As an Engineering and R&D Manager, I have led multidisciplinary teams in developing innovative products, optimizing manufacturing processes, reducing production costs, improving product quality, and accelerating time-to-market for automotive, industrial, medical, and consumer products.** **Proficient in CATIA V5 and AutoCAD, I focus on delivering practical, innovative, and cost-effective engineering solutions that are fully optimized for manufacturing, quality, and long-term reliability.**

I’ve worked in the manufacturing industry for two decades, mostly in Firearms, Defense, DoD and Aerospace. I am capable in design, CNC programming, tooling, work holding, R&D and 3D printing. Knowledg... Read more

I’ve worked in the manufacturing industry for two decades, mostly in Firearms, Defense, DoD and Aerospace. I am capable in design, CNC programming, tooling, work holding, R&D and 3D printing. Knowledge of most manufacturable materials on the market.

Results-driven Mechanical and Systems Engineering professional with over two decades of experience in medical device development, I bring a strong track record of leading innovative product design, pr... Read more

Results-driven Mechanical and Systems Engineering professional with over two decades of experience in medical device development, I bring a strong track record of leading innovative product design, prototyping, and manufacturing initiatives from concept through commercialization. Throughout my career, I have contributed to the successful development of complex medical devices, including neurovascular implants, catheter systems, and delivery technologies. In my current consulting roles with TI Medtech and JP Design Solutions, I serve as a lead R\&D engineer, driving early-stage product development, identifying critical design risks, and collaborating cross-functionally to ensure solutions meet both customer needs and regulatory requirements. I have also supported renowned organizations such as Edwards Lifesciences, Inari Medical, and the National University of Singapore. My background includes extensive hands-on experience in design engineering, GD\&T, tooling and fixturing, test method development, and process optimization. I have a strong foundation in both R\&D and manufacturing environments, allowing me to effectively bridge the gap between innovation and production while improving yield, reducing costs, and accelerating time to market

This is Akash Verma, I'm currently working as a senior design engineer in R&D department in an OEM. I have accomplished many projects such as vehicle cabin design, implementation design, tool & fixtur... Read more

This is Akash Verma, I'm currently working as a senior design engineer in R&D department in an OEM. I have accomplished many projects such as vehicle cabin design, implementation design, tool & fixture design, special product specific design.

I am a Mechanical Design Engineer with 1.5+ years of industry experience in R&D, product development, and CAD design. I specialize in creating accurate 3D models, manufacturing drawings, assemblies, a... Read more

I am a Mechanical Design Engineer with 1.5+ years of industry experience in R&D, product development, and CAD design. I specialize in creating accurate 3D models, manufacturing drawings, assemblies, and production-ready designs using Solid Edge, AutoCAD. My experience also includes BOM creation, design revisions, SAP documentation, and manufacturing support. I have worked on machine components, tooling, bearing assemblies, and product development projects, always focusing on quality, manufacturability, and attention to detail. I understand Design for Manufacturing (DFM), engineering standards, and efficient design workflows that help reduce production time and costs. My Services: • 3D CAD Modeling • Mechanical & Machine Design • Product Development • Manufacturing & Technical Drawings • Assembly Design • Sheet Metal Design • BOM Creation • CAD File Conversion (PDF, STEP, DWG, DXF, STL) • Design Modifications & Engineering Support

Mechanical designer and product development specialist with strong experience in industrial projects, injection mold support, tooling, manufacturing-oriented CAD and SolidWorks modeling. I help compa... Read more

Mechanical designer and product development specialist with strong experience in industrial projects, injection mold support, tooling, manufacturing-oriented CAD and SolidWorks modeling. I help companies transform ideas into manufacturable products with focus on: • Product development • Injection mold support • Plastic parts design • Tooling and fixture concepts • Design for manufacturing (DFM) • 3D CAD modeling • Technical drawings • STL and STEP generation • Industrial solutions Strong practical background in industrial environment, R&D, tooling and manufacturing processes. Committed to delivering organized, functional and production-ready projects. SolidWorks Injection Mold Design Tool Design Product Development DFM CAD Design Mechanical Design Plastic Parts Design Industrial Design STL STEP Manufacturing Drawings Tooling 3D Modeling Product Engineering

I have over 6 years experience creating 3D models and 2D drawings using the latest CAD/CAM software. I am experienced in converting 2D legacy blueprints into 3D models, design of tooling for the aeros... Read more

I have over 6 years experience creating 3D models and 2D drawings using the latest CAD/CAM software. I am experienced in converting 2D legacy blueprints into 3D models, design of tooling for the aerospace industry, mold design for injection molding biomedical industry, design of one off prototypes for R&D, and new product development.

I am R. Jeganmohan, an innovative and results-driven Senior R&D Product Design Engineer with over 14 years of expertise in the End-to-End development of complex design product and precision engineerin... Read more

I am R. Jeganmohan, an innovative and results-driven Senior R&D Product Design Engineer with over 14 years of expertise in the End-to-End development of complex design product and precision engineering systems. I have proven track record of translating abstract conceptual ideas into high-performing commercialized products.3D CAD Modeling & Drafting: Expert proficiency in SolidWorks. i accrued Professional certificate CSWP form Dassault systems and also AutoCAD professional. NPD (New Product Development) & Prototyping: Comprehensive execution from initial concept capture and multi-concept prototyping to rapid 3D printing and final production tooling preparation. Engineering Specialties: Skilled DFMA (Design for Manufacturing and Assembly), Geometric Dimensioning and Tolerancing (GD&T), sheet metal design, and value engineering for cost optimization. i have experience of around 15 years as a senior R&D Design Engineer and i have successfully developed, prototyped and commercialized 13 to 15 advanced diversified products.

Pattern Maker by trade, since 1981, specializing in the pump/impeller industry.  I have 15 years experience creating 3D models for manufacturing using the latest CAD/CAM software.  I also have a Faro... Read more

Pattern Maker by trade, since 1981, specializing in the pump/impeller industry.  I have 15 years experience creating 3D models for manufacturing using the latest CAD/CAM software.  I also have a Faro digitizing arm for reverse engineering.  Design experience includes, converting 2D legacy blueprints into 3D models, design of  tooling for the casting industry, mold design for injection molding industries, and design of one off prototypes for R&D. 

I am a Mechanical Engineer with 16+ years of experience in Automotive & Furniture Product Design, CAD Modeling, and Engineering Development. I specialize in R&D driven product design, complex surface... Read more

I am a Mechanical Engineer with 16+ years of experience in Automotive & Furniture Product Design, CAD Modeling, and Engineering Development. I specialize in R&D driven product design, complex surface modelling, and mechanical assembly design using industry-leading CAD/CAM software including CNC Programming . Over the years, I have worked on multiple engineering projects involving machine components, industrial products, tooling design, and manufacturing-ready models. My focus is on delivering accurate, optimized, and production-friendly designs that meet functional and manufacturing requirements. I have strong experience in concept development, 3D modeling, detailed engineering drawings, and CAD to manufacturing workflows.

Over the past 17 years, I have worked as an R&D Engineer and Project Manager in the research & development engineering field on multi-disciplinary teams of Electrical Engineers, Testing Engineering, a... Read more

Over the past 17 years, I have worked as an R&D Engineer and Project Manager in the research & development engineering field on multi-disciplinary teams of Electrical Engineers, Testing Engineering, and Tooling and Manufacturing Engineers for sporting goods and outdoor products at Lifetime Products and for Smoker Grills and Culinary Products at Traeger Grills. I have also worked on ASTM Committees for Industry Standards. Throughout my engineering career I have created, managed, designed, worked on, and helped to sell many consumer home products which have ended up on major retail sporting goods shelves as well as online stores. Many of the products I have designed have been patented (see below). I have extensive experience with 3-D modeling and surfacing CAD software (most proficient with Solid Works and Pro Engineer/Creo), GD&T, Product Definition Package Creation, product testing, product development and enhancements, plastic part design, metal part design, Welding and Welding Processes, Sheet Metal Fabrication, and engineering materials used in mechanical design.

💡 Visionary Product & Tooling Engineer | Mastering Injection Molding & Manufacturing Excellence for 20+ Years 🌍 I am a highly accomplished Mechanical Production Engineer with over 20 years of han... Read more

💡 Visionary Product & Tooling Engineer | Mastering Injection Molding & Manufacturing Excellence for 20+ Years 🌍 I am a highly accomplished Mechanical Production Engineer with over 20 years of hands-on, end-to-end experience in the dynamic injection mold industry. My career journey, marked by significant contributions at companies like Plastic Omnium, Valeo, Gestamp, Grupo Antolin, and Koruplast , has solidified my reputation as a specialist in the design and industrialization of plastic parts, particularly for the automotive sector. My core strengths lie in transforming complex ideas into tangible products, leveraging advanced 3D CAD software (SolidWorks, CATIA, Inventor) and a profound understanding of injection mold processes and polymer technology (PP, ABS/PC, PA6,6, POM, TPE, PEBD). I am adept at Draft Analysis, Undercut Analysis, and meticulous DFM preparation, ensuring optimal manufacturability and cost-efficiency from the outset. My proficiency in GD&T guarantees precision in every design. As an Industrial Director and R&D Product and Tooling Manager , I've led diverse teams, managed comprehensive mold manufacturing processes , and driven initiatives for efficiency and quality improvement. My global exposure, including extensive supplier development travels, underscores my ability to thrive in international environments and foster successful cross-cultural collaborations. I'm also familiar with 3D Printing / Additive Manufacturing. Seeking opportunities to apply my deep technical expertise, strategic vision, and leadership skills to complex product and mold development challenges, delivering innovation and operational excellence.

Leonith Mechanics & Consulting is a mechanical engineering and product development firm specializing in taking products from concept through design, analysis, and manufacturing. We work with startups... Read more

Leonith Mechanics & Consulting is a mechanical engineering and product development firm specializing in taking products from concept through design, analysis, and manufacturing. We work with startups and small companies who need real engineering execution, not just CAD files. Our core capabilities include product design for medical devices and industrial applications, injection mold and thermoforming tool design, structural and thermal simulation (FEA/FEM), design optimization for cost and manufacturability, and prototype-to-production workflows including additive manufacturing and injection molding coordination. Software: SolidWorks, ANSYS, MATLAB, Siemens NX, Fusion 360, Simcenter Amesim. The firm is led by a mechanical engineer with a BS from Bilkent University and an upcoming MS at KU Leuven, with professional R&D experience in medical device product development, including implantable devices, sterile packaging systems, and precision tooling. Our portfolio includes projects delivered for globally recognized manufacturers. If you have a product that needs engineering, from a single part to a full development cycle, reach out and we will scope it properly.

I’m a seasoned Mechanical Engineer with over 30 years of hands-on experience in Research, Design & Development across multinational companies and diverse industries. My expertise spans the full produc... Read more

I’m a seasoned Mechanical Engineer with over 30 years of hands-on experience in Research, Design & Development across multinational companies and diverse industries. My expertise spans the full product lifecycle—from initial sketch ideation and proof-of-concept (POC) to fully manufacturable, real-world solutions. Throughout my career, I’ve contributed to a wide range of sectors, including: • Consumer Electronics: Audio and speaker systems (Philips, Grundig), laptops, notebooks • Lighting Systems: Floodlight design and integration • Telecommunications: Antenna structures and telco tower installations • Toy Development: Product design for Mattel • Tooling: Precision die and mold design • Meteorology: Sensor housings and environmental system enclosures • Civil/Mechanical Design & Build: End-to-end project integration, from foundation to final assembly Currently, I lead projects under ALTELE NETWORK as a freelance designer and project manager. I specialize in delivering R&D-driven solutions, managing CME (Civil/Mechanical/Electrical) contracting, and designing products and systems that meet complex technical and operational requirements.

I’m a mechanical design engineer specializing in Design for Additive Manufacturing (DfAM), with 6+ years of experience developing production-intent and prototype-ready components in the automotive dom... Read more

I’m a mechanical design engineer specializing in Design for Additive Manufacturing (DfAM), with 6+ years of experience developing production-intent and prototype-ready components in the automotive domain. I currently work as Deputy Manager – Technology Demonstration & Innovation at TVS Motor Company R&D Division, where rapid iteration, tight packaging, and cost-driven engineering are everyday constraints. My work involves designing parts specifically for 3D printing (FDM, SLA, SLS)—optimizing geometries for strength, weight, print orientation, support minimization, and post-processing—while ensuring designs remain transferable to CNC or injection molding when needed. I regularly use additive manufacturing to validate mechanisms, airflow paths, ergonomics, and assembly logic before committing to tooling. I bring a production engineer’s mindset to additive design: clean parametric CAD, realistic tolerances, serviceability considerations, and clear documentation so parts don’t fail at the printer—or later in the field. If you need DfAM that goes beyond “printable” and into functional, testable, and scalable, I’m a strong fit.

Results-driven Senior Mechanical Design Engineer with over 25 years of experience specializing in the end-to-end development of high-precision, complex mechanical systems. My expertise lies in transfo... Read more

Results-driven Senior Mechanical Design Engineer with over 25 years of experience specializing in the end-to-end development of high-precision, complex mechanical systems. My expertise lies in transforming technical specifications into robust, manufacturable designs, with a proven track record in the demanding automotive and powertrain sector. My core competencies include: Expert 3D CAD & Design: Deep mastery of CATIA V5 (Part, Assembly, Generative Shape, Sheet Metal, Drafting, ...) for developing complex components and assemblies from concept to detailed production drawings. Design Robustness & Quality: Applying functional GD&T principles and performing rigorous tolerance stack-up analysis to ensure design integrity and manufacturability. Production & Process Optimization: Designing and implementing innovative fixtures, gauges, and tooling for assembly and inspection lines, significantly improving efficiency and quality. Full-Cycle Product Development: Leading projects from functional analysis and prototyping through design validation, testing, and resolving manufacturing issues. I am passionate about solving complex engineering challenges, mentoring team members, and leveraging new technologies—such as pioneering 3D-printed gauges to reduce costs by 87.5%—to drive innovation. Open to new opportunities in mechanical design and R&D where I can apply my skills to develop world-class products.

Asaidurai Arumugam Rangasami 20/1, EPG Street, Balaji Nagar, Alagapuram (P.O), Salem – 636004, Tamil Nadu, India Mobile: ▒▒▒▒▒▒▒▒▒▒▒▒▒▒▒ | Email: ▒▒▒▒▒▒▒▒▒▒▒▒▒▒▒▒▒▒▒ Nationality: Indian | Passport No:... Read more

Asaidurai Arumugam Rangasami 20/1, EPG Street, Balaji Nagar, Alagapuram (P.O), Salem – 636004, Tamil Nadu, India Mobile: ▒▒▒▒▒▒▒▒▒▒▒▒▒▒▒ | Email: ▒▒▒▒▒▒▒▒▒▒▒▒▒▒▒▒▒▒▒ Nationality: Indian | Passport No: S2938718 (Valid until 20/05/2028) Professional Summary Accomplished CNC/CAM professional with 30+ years of expertise in Mastercam programming, CAD/CAM tools, and precision machining. Specialized in 3-axis to 5-axis CNC programming, tooling design, and process optimization. Proven leadership in managing teams, delivering complex manufacturing projects on time, and implementing innovative machining methodologies. Seeking to contribute advanced Mastercam programming and CAD/CAM expertise to European manufacturing industries. Key Skills • • Mastercam (all versions) – 3-axis to 5-axis CNC programming • • CAD/CAM tools: NX, CATIA, Creo, I-DEAS, AutoCAD • • Tooling design: Injection molds, die casting, jigs & fixtures • • CNC machine setup, operation, and process planning • • Programming languages: APT, C++, LISP (automation) • • Finite Element Analysis (NX structural analysis) • • Team leadership, quality assurance (ISO 9001) Professional Experience • Independent Researcher – Physics (Freelancer), Salem, India | Jan 2016 – Present Conduct independent research in theoretical physics, publishing 'Dual Theory of Relativity'. Provide freelance CAD/CAM consultancy and CNC programming support. • Managing Partner – Quantum Multiverse (CAD/CAM & CNC Technologies), Salem, India | Sep 2015 – Jan 2016 Directed CAD/CAM and CNC manufacturing projects, delivering design and machining solutions. • General Manager – Mak-L-Tech (Tooling Industry), Coimbatore, India | Jul 2014 – Sep 2015 Managed mold tool manufacturing (plastic injection, die casting, rubber, sand molds). Oversaw design, machining, and ensured on-time delivery. • Chief Engineer – Metals & Engineering Corporation, Addis Ababa, Ethiopia | Apr 2010 – Apr 2014 Directed R&D projects including wind turbine design, hydro dam equipment, and sugar plant machinery. Implemented ISO 9001-2008 standards and introduced NIL rejection methodology in CNC workshops. • CNC Workshop Foreman – Al Barrak Industrial Services, Jubail, Saudi Arabia | Aug 2007 – Aug 2008 Supervised CNC operations and fabrication projects for Sahara projects (piping supports). • CAD/CAM/CNC Consultant – Impossible Solutions, Coimbatore, India | Oct 2001 – Jul 2007 Provided CAD/CAM programming and machining solutions for industries with complex development challenges. • Production Manager – AKS Engineering Works, Salem, India | Aug 1991 – Sep 2001 Led valve production & development as subcontractor. Designed jigs, fixtures, and special cutting tools. • Tradesman A – Armament R&D Establishment (Defense), Pune, India | May 1981 – May 1991 Worked in prototype production unit toolroom (gears, dies, molds, press tools). Guided CNC operators in programming and machining practices. Education Thiagarajar Polytechnic, Salem – Pre-Technical Course (1971–1972) Municipal High School, Salem – SSLC (1970) Certifications • CNC/CAD/CAM/FEA – Anna University, Chennai • CNC Machines & Manufacture – Anna University, Chennai (Best Project Award) • CNC Milling Machine Operations – Advance Training Institute, Chennai (Creditable Grade) • I-DEAS & Unigraphics – PSG College of Technology, Coimbatore Languages Tamil – Native | English – Fluent | Hindi – Fluent

BE Mechanical with 15+Years of Experience in Automotive & Aerospace Industry (R&D DOMAIN). Specialties: 1. On Technology side have worked for Engine emission norms like CPCB-II (full lifecycle product... Read more

BE Mechanical with 15+Years of Experience in Automotive & Aerospace Industry (R&D DOMAIN). Specialties: 1. On Technology side have worked for Engine emission norms like CPCB-II (full lifecycle product development) & Carburetor for 2 &3 Wheeler. 2. Worked extensively for castings, plastic, sheet metal, Fabrication & rubber molded engine peripheral components. 3. Have worked for western clients like Paccar, DAF, Kenworth & CNH for Design of structure, Fabricated Components & weldment drawings. 4. On sheet-metal side have worked for Wheel loader cabin assembly for CNH with standard practices. 5. Design and Development of Power Train ,Engine Packaging, Emission Norms, HVAC, Radiator, Coolers, After Treatment Application Engineering, Centrifugal Pumps, Casting, Plastics(Injection & Blow Molding), Fabrication, Sheet metal, NPD, NPI, APQP, DEMEA,PPAP, DOE,DVP,DFA, Reverse Engineering, Cad platform(Creo, NX), Modeling & Drafting, GDNT, Tolerance stack up analysis, Gear Box Design, Manufacturing Process, VAVE, Tooling, Good communication skills, Knowledge of testing & validation of Engine components, FEA, Power BI, AI tools, Python &Machine Learning. 6. Have handle projects right from scratch which includes beam & Venturi flow calculations. 7. Basic knowledge of performing Data Analysis using Excel, G Sheet & Power BI tools, Automotive Battery Pack Architecture, Battery Design, Basic Knowledge of EVs, Battery & cell technology and components, Motor design, charging methods, Charging standards and homologation, Battery manufacturing process. 8. Familiar with EUMDR, ISO 11607 & FDA guidelines for medical devices design & Aware of new technologies and industry best practices relevant to medical device design.

I’m an Automotive & Industrial Design Engineer specializing in Reverse Engineering CAD, Class A Surfacing, and End-to-End Product Development (N2N). I apply Detailed Engineering Design (DED) and Desig... Read more

I’m an Automotive & Industrial Design Engineer specializing in Reverse Engineering CAD, Class A Surfacing, and End-to-End Product Development (N2N). I apply Detailed Engineering Design (DED) and Design for Manufacturing (DFM) principles to ensure every part is aesthetic, functional, and production-ready for injection molding or metal fabrication. With experience in vehicle and industrial product development, I transform ideas and 3D scan data into accurate, manufacturable CAD models. I bridge design and engineering — delivering surfaces and assemblies that are beautiful, precise, and optimized for real manufacturing. Core Skills: -Reverse Engineering (STL/OBJ → STEP/IGES/SolidWorks) -Class A Surfacing & Parametric Modeling -DFM/DED for plastics & metal parts -Technical Drawings (GD&T), BOM, Exploded Views -Rendering & Visualization Tools: AlLIAS, CATIA, Rhino3d, SolidWorks, Fusion 360, Inventor, AutoCAD, Blender, Geomagic, KeyShot, Lumion, Sketchbook Pro Highlights: -Designed and engineered electric motorcycles at Savart Motors (R&D Division) -Delivered numerous reverse-engineered parts and assemblies from 3D scans, 2D Drawing, Rough Sketch -Developed concept-to-production vehicle and product designs for startups and workshops. I focus on precision, manufacturability, and design intent — ensuring clients receive editable CAD, detailed drawings, and reliable engineering documentation. Let’s collaborate to turn your scanned or conceptual ideas into production-ready, high-quality CAD models — ready for tooling, fabrication, or visualization. — Burhan Bani | Reverse Engineering CAD & DFM Specialist

I deliver production-ready hardware designs, validated by rigorous DFM/DFMA standards and in-house physical testing. As a Senior Product Design Engineer with a Master’s in Control & Automation, I spe... Read more

I deliver production-ready hardware designs, validated by rigorous DFM/DFMA standards and in-house physical testing. As a Senior Product Design Engineer with a Master’s in Control & Automation, I specialize in the convergence of robust mechanical hardware and industrial intelligence. I do not stop at the CAD file, I ensure manufacturability by applying real-world machining and tooling constraints from day one. I own and operate a personal prototyping facility (Turning, Milling, Drilling, Tooling, Measurement), allowing me to physically validate tolerance stacks and assembly logic before you commit to mass production. My "Design-to-Validation" Methodology: Advanced Hardware Design (DFM/DFMA): I design complex assemblies with a strict focus on Design for Manufacturing and Assembly. Whether for CNC machining or Large Scale 3D Printing, my models are optimized to reduce part count, machining time, and assembly errors. Industrial Automation & Control: I integrate mechanical systems with intelligent control architectures. My expertise includes Finite State Machines (FSM), PLC Integration, and sensor fusion for robotic systems. * Computer Vision Integration: For projects requiring visual intelligence, I implement OpenCV to guide mechanical actuation. Signature Capabilities: In-House Validation: I can machine and assemble proof-of-concept prototypes to verify fit, form, and function immediately. Large Format Additive Manufacturing: Expertise in designing for and operating large-scale 3D printing systems (Magnum class), managing thermal expansion and layer adhesion challenges. * Robotics & Systems Integration: From robotic arms to automated sorting systems, I handle the mechanical linkages and the logic that drives them. If you need an engineer who understands the difference between a pretty render and a machinable part, let's discuss your project.