Zhou S.
Mechanical Product Design Engineer | Injection Molding & DFM | Home Appliance Development
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About
I am a mechanical product design engineer specializing in consumer home appliance development, with rich hands-on experience taking new products from concept sketch to manufacturing-ready CAD files and prototype support.
My core expertise is plastic product structure design for injection molding. I use Creo Parametric as my primary tool, also proficient in SolidWorks and AutoCAD. I focus heavily on DFM: draft angles, wall thickness, rib/boss design, snap-fit assembly, airflow structure and interference checking. I have completed many consumer product projects including cordless vacuum cleaners, handheld gadgets and plastic enclosures.
Services I provide:
✅ Concept 3D modeling & full assembly design
✅ DFM review for injection molding
✅ 2D engineering drawings with GD&T
✅ BOM creation
✅ Reverse engineering
✅ Mold design consultation & prototype support
I deliver clean, well-organized CAD data including source files + STEP/IGS neutral files. I respect NDA requirements and maintain clear communication throughout the project. Feel free to send your product idea for a discussion.
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My core expertise is plastic product structure design for injection molding. I use Creo Parametric as my primary tool, also proficient in SolidWorks and AutoCAD. I focus heavily on DFM: draft angles, wall thickness, rib/boss design, snap-fit assembly, airflow structure and interference checking. I have completed many consumer product projects including cordless vacuum cleaners, handheld gadgets and plastic enclosures.
Services I provide:
✅ Concept 3D modeling & full assembly design
✅ DFM review for injection molding
✅ 2D engineering drawings with GD&T
✅ BOM creation
✅ Reverse engineering
✅ Mold design consultation & prototype support
I deliver clean, well-organized CAD data including source files + STEP/IGS neutral files. I respect NDA requirements and maintain clear communication throughout the project. Feel free to send your product idea for a discussion.
Portfolio
Experience
- senior production design engineer TTI group · Full-time Nov 2021 – Present 4 yrs 11 mos China Lead mechanical structure development for cordless stick & handheld vacuum cleaners, owning the complete product development cycle from design concept to mass production release. Designed full product mechanical assemblies including outer casing, cyclone separation system, motor housing, battery pack and locking mechanisms. Created 3D models, 2D engineering drawings and detailed BOM. Executed DFM & DFA assessment for plastic injection parts; optimized geometry to eliminate molding defects, reduce tooling cost and simplify assembly. Worked closely with mold maker and injection factory, oversaw tool fabrication, attended mold trials, troubleshooted warpage, shrinkage, sink marks, weld lines and fit & gap issues. Managed prototype testing, tolerance analysis, design iterations and engineering change orders (ECO). Supported pilot run and mass production ramp-up, resolved manufacturing issues on-site to meet yield and quality targets. Software: Creo Parametric / SolidWorks, AutoCAD, Moldflow.
Verified info
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Joined: October 5, 2026
Last seen: October 5, 2026
Area of Expertise
Fashion Design
Engineering Design
Electronic Devices
Rapid Prototyping
3D Printing Services
Prototype Tooling
3D Design Services
SolidWorks Design Services
SolidWorks Engineering Services
Design Engineering Services
Prototype Design Engineering
Mechanical Design Services
Creo Design Services
2D CAD Design Services
Mechanical CAD Design
3D CAD Translation Services
Design for Manufacturing and Assembly
DFM Services
Design for Manufacturability (DFM Services)
3D Scan to CAD Service
Languages
English Professional working proficiency
Location
Hong Kong, Hong Kong