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Youssef O.

Mechanical Design Engineer

Cairo, Egypt

Global rank:

33,875 / 154,082

Skill pts: 5

ANSYS AutoCAD CNC Machining Manufacturing Drawings Shop Drawings

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About

Mechanical Design Engineer specializing in 3D CAD modeling, Design for Manufacturing (DFM), and rapid prototyping. With over 1.5 years of practical industry and project experience, I transform concept sketches, real-world dimensions, and functional requirements into accurate, fabrication-ready digital models and detailed production drawings.

My background bridges precision digital engineering with hands-on manufacturing. Having worked directly with sheet metal fabrication, CNC machining, automated mechanisms, and physical installations across industrial sites, I design components with real-world assembly constraints, tolerances, and production feasibility in mind.

𝐂𝐨𝐫𝐞 𝐂𝐨𝐦𝐩𝐞𝐭𝐞𝐧𝐜𝐢𝐞𝐬 & 𝐒𝐞𝐫𝐯𝐢𝐜𝐞𝐬:
• 3𝐃 𝐂𝐀𝐃 𝐌𝐨𝐝𝐞𝐥𝐢𝐧𝐠 & 𝐑𝐞𝐧𝐝𝐞𝐫𝐢𝐧𝐠: Full assembly modeling, part design, and photorealistic visualization using SOLIDWORKS, Autodesk Inventor, and AutoCAD.
• 𝐃𝐞𝐬𝐢𝐠𝐧 𝐟𝐨𝐫 𝐌𝐚𝐧𝐮𝐟𝐚𝐜𝐭𝐮𝐫𝐢𝐧𝐠 (𝐃𝐅𝐌) & 𝐒𝐡𝐞𝐞𝐭 𝐌𝐞𝐭𝐚𝐥: Laser-cut nesting files, flat pattern developments, bend allowances, weldments, and production-ready 2D DXF/DWG shop drawings.
• 𝐑𝐚𝐩𝐢𝐝 𝐏𝐫𝐨𝐭𝐨𝐭𝐲𝐩𝐢𝐧𝐠 & 𝐄𝐧𝐜𝐥𝐨𝐬𝐮𝐫𝐞 𝐃𝐞𝐬𝐢𝐠𝐧: Custom electronic housings, snap-fit components, and functional prototypes optimized for additive manufacturing (3D printing).
• 𝐒𝐭𝐫𝐮𝐜𝐭𝐮𝐫𝐚𝐥 & 𝐅𝐢𝐧𝐢𝐭𝐞 𝐄𝐥𝐞𝐦𝐞𝐧𝐭 𝐀𝐧𝐚𝐥𝐲𝐬𝐢𝐬 (𝐅𝐄𝐀): Stress, displacement, and load verification using ANSYS to validate mechanical integrity before production.

Whether you need a full enclosure ready for 3D printing, a custom mechanical mechanism modeled from scratch, or complete manufacturing drawings ready for the shop floor, I deliver clean files and efficient turnarounds.

Experience

Mechanical Design Engineer (Hybrid / Project-Based) MAF Group · Part-time Jun 2023 – Present 3 yrs 4 mos Cairo, Egypt • Engineered over 200 custom structural access systems and industrial barriers using SOLIDWORKS and AutoCAD.
• Supervised site teams across 50+ installations, conducting physical site dimensioning, tolerance checks, and real
time mechanical adjustments.
• Contributed to end-to-end design, drafting, and execution across 3 mega-projects from initial drawings to
operational deliver
Clinical & Maintenance Engineering Intern BM-Egypt · Internship Aug 2026 – Sep 2026 1 mos Obour City, Obour, Egypt • Analyzed complex electromechanical and internal fluidic systems of automated clinical diagnostic analyzers
(including Abbott hematology instrumentation) during hands-on workshop teardowns.
• Conducted technical field inspections and preventive maintenance evaluations across hospital environments,
including Manshiyet El-Bakry General Hospital and Abbassia Chest Hospital.
• Examined precision fluidic circuits, measuring flowcharts, optical sensors, and electromechanical sub-assemblies
to evaluate failure modes and component integration.
• Bridged mechanical design principles with clinical diagnostic hardware, analyzing high-voltage interfaces and
structural packaging constraints in medical-grade environments.
Production Engineer Intern Jade Textile · Internship Jul 2026 – Aug 2026 1 mos 10th of Ramadan City, Egypt • Spearheaded a one-month optimization project for Sewing Line 218 at Factory C4 utilizing the Six Sigma DMAIC
(Define, Measure, Analyze, Improve, Control) methodology.
• Conducted time studies and workload analysis to identify severe bottlenecks, successfully reducing the Standard
Minute Value (SMV) for T-Shirt production from 7.33 minutes down to 6.73 minutes.
• Executed a complete line rebalance and layout redesign to minimize unnecessary motion and eliminate non-value
added waste, specifically targeting the high-delay iron operations.
• Elevated the workstation 6S audit score from a baseline of 36% to 80% by engineering and implementing
practical, custom ergonomic solutions like mobile/bottle cages and optimized packing boxes.
Mechanical Maintenance Engineer Intern Komatsu · Internship Jul 2025 – Aug 2025 1 mos Abou Rawash, Imbaba, Egypt • Executed preventive maintenance and diagnosed complex faults in hydraulic systems and diesel engines on heavy
earthmoving equipment using technical schematics.
• Assisted in overhauling engine and transmission systems, adhering to strict safety protocols to ensure compliance
with manufacturer specifications and reduce equipment downtime.
Mechanical Design Engineer Intern SIERRA for Engineering & Manufacturing · Internship Aug 2024 – Oct 2024 2 mos Inshas, Enshas AR Raml, Bilbeis, Egypt • Assisted in retrofitting a traditional vertical lathe into a CNC-controlled system, executing machine calibration and
process optimization.
• Coordinated project timelines and resources for sheet metal fabrication, applying strict quality control measures to
ensure successful production execution.
Mechanical Engineer Factory 200 Military · Internship Jul 2024 – Aug 2024 1 mos Inshas, Enshas AR Raml, Bilbeis, Egypt • Programmed and operated CNC machinery to manufacture military-grade components, streamlining production
processes using Lean Manufacturing principles.
• Executed preventive maintenance schedules, troubles

Education

Helwan University Bachelor, Mechanical Design Engineering, Very Good 2021 – 2027 (expected) Activities and Societies: Chassis Team Member| Helwan Racing Team (E-Rally)
STEM Diploma High School, Science and technology, 3.5/4 2019 – 2021 Activities and Societies: Head of Fablab Team

Other experience

Event Organizer | Resala Charity • Organized over 50 nationwide exhibitions and secured substantial corporate donations to support large-scale
community initiatives.
Head of Public Relations | IEEE Cairo University Student Branch • Promoted from PR Member to Head of PR; built strategic partnerships and managed media relations to promote
successful technical engineering workshops and conferences.
Public Relations Member | Nasa Space Apps Cairo • Conducted end-to-end event management and successfully negotiated major corporate sponsorship deals to enhance
event visibility and impact.
Chassis Team Member| Helwan Racing Team (E-Rally) • Contributed to the mechanical design and structural optimization of the vehicle chassis, ensuring performance and
safety compliance for competitive E-Rally racing.

Licenses & Certifications

SOLIDWORKS CAD Design Associate Dassualt Systems Aug 2025 – Present