About
Mechanical design engineer with hands-on manufacturing experience at Nessfab (Netherlands), specializing in sheet metal fabrication, precision enclosures, and functional product design.
I create production-ready CAD models optimized for real-world manufacturing - laser cutting, press brake forming, CNC machining, and FDM 3D printing. I understand how parts are actually made, not just how they look in CAD.
What I deliver:
Sheet metal designs with proper bend allowances and flat patterns
Mechanical assemblies with tight tolerances
3D printing optimization (FDM) - tolerances, print orientation, support minimization
DXF files ready for CNC workflows
Clean STEP/STL files that go to production without revisions
Tools: SolidWorks, Fusion 360, Onshape.
I focus on execution speed and manufacturing accuracy. No guesswork, no endless revisions - just clean geometry that works the first time.
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Experience
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Mechanical Design Engineer
New England Stainless Steel (NESSFAB0 · Freelance
Apr 2024 –
Present
2 yrs
Boston, MA, United States
Design and engineer sheet metal products for manufacturing, including cabinets, drawers, enclosures, and kitchen equipment.
Create production-ready CAD models with proper bend allowances, k-factors, and tolerances
Generate flat patterns and DXF files for laser cutting and press brake operations
Collaborate with the fabrication team on manufacturing workflows
Optimize designs for material efficiency and production speed
Deliver technical drawings and assembly documentation
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3D Printing Specialist & Product Designer
Freelance / Personal Projects · Freelance
Jan 2021 –
Present
5 yrs 3 mos
Pakistan
Design functional 3D printed parts and consumer products optimized for FDM printing.
Create print-ready models with proper tolerances, wall thickness, and printability
Expertise in ABS, PETG, PLA, and TPU material constraints
Design for minimal support and efficient material usage
Work with Bambu Lab systems and understand real-world printing behavior
Deliver manifold STL/3MF files that print successfully on the first attempt
Education
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National University of science and technology Islamabad
Mechanical design and manufacturing engineering, Mechanical
2017 – 2021
Focused on mechanical design, manufacturing processes, and engineering mechanics. Coursework included CAD/CAM systems, machine design, materials science, thermodynamics, and manufacturing technology.
Strong foundation in design for manufacturing, material selection, and production engineering - directly applied in current work at Nessfab and freelance CAD projects.