Hire Process Improvement Designers in United States

With 15+ years in high-precision CNC machining and manufacturing engineering (primarily aerospace), I specialize in helping machine shops reduce cycle times, extend tool life, improve setups, and elim... Read more

With 15+ years in high-precision CNC machining and manufacturing engineering (primarily aerospace), I specialize in helping machine shops reduce cycle times, extend tool life, improve setups, and eliminate production bottlenecks through targeted, async consulting. Key services: CAM/toolpath optimization (adaptive strategies, roughing/finishing efficiency, G-code refinement) Custom fixture and workholding design (repeatable, minimal-setup solutions for complex parts) Manufacturability & setup reviews (DFM feedback on prints, processes, tolerances to prevent costly rework) Background includes progressing from operator to night-shift lead, CNC programmer, manufacturing engineer (fixture design, process proving), and now applications engineer focused on floor optimization. I've programmed and optimized for manual lathes, conversational CNC, 3-5 axis mills, and tight-tolerance aerospace components (aluminum, titanium, Inconel). I deliver async-only: clear scopes, one revision included, ITAR-aware, and strict intake boundaries to respect your time and mine. No open-ended freelancing—defined deliverables for overflow or specialized jobs. Currently a full-time applications engineer; side consulting via DSE Applied Engineering LLC (Minnesota-based). Open to select, high-value projects that leverage my hands-on production experience. Let's solve your machining challenges efficiently—message me or use my intake form.

I’m a degreed mechanical engineer with over 30 years of hands-on experience in manufacturing, mechanical design, and engineering leadership. My career spans industries including automotive, consumer p... Read more

I’m a degreed mechanical engineer with over 30 years of hands-on experience in manufacturing, mechanical design, and engineering leadership. My career spans industries including automotive, consumer products, industrial equipment, and more. This broad background gives me a practical understanding of how to turn ideas into production-ready solutions. I specialize in CAD modeling using SolidWorks and AutoCAD, with deep expertise in design for manufacturability (DFM), tolerance stack-up, BOM creation, and production optimization. Whether you’re prototyping a new product, refining an existing design, or converting legacy CAD files, I bring precision, speed, and real-world insight to every project. My professional history includes roles as a Manufacturing Engineer, Project Engineer, Engineering Manager, Mechanical Designer, and Operations Manager. I’ve led cross-functional teams, improved throughput, reduced tooling costs, and solved complex design challenges under tight deadlines. What I offer: • Production-ready CAD models and assemblies • Legacy CAD file conversion and cleanup • Design optimization for CNC, injection molding, and additive manufacturing • Tolerance analysis and GD&T application • BOM creation and documentation • Remote consulting for manufacturing process improvement I’m available for short-term projects, long-term collaborations, and remote engagements. Let’s make your design not just functional but manufacturable.