About
With 15+ years in high-precision CNC machining and manufacturing engineering (primarily aerospace), I specialize in helping machine shops reduce cycle times, extend tool life, improve setups, and eliminate production bottlenecks through targeted, async consulting.
Key services:
CAM/toolpath optimization (adaptive strategies, roughing/finishing efficiency, G-code refinement)
Custom fixture and workholding design (repeatable, minimal-setup solutions for complex parts)
Manufacturability & setup reviews (DFM feedback on prints, processes, tolerances to prevent costly rework)
Background includes progressing from operator to night-shift lead, CNC programmer, manufacturing engineer (fixture design, process proving), and now applications engineer focused on floor optimization. I've programmed and optimized for manual lathes, conversational CNC, 3-5 axis mills, and tight-tolerance aerospace components (aluminum, titanium, Inconel).
I deliver async-only: clear scopes, one revision included, ITAR-aware, and strict intake boundaries to respect your time and mine. No open-ended freelancing—defined deliverables for overflow or specialized jobs.
Currently a full-time applications engineer; side consulting via DSE Applied Engineering LLC (Minnesota-based). Open to select, high-value projects that leverage my hands-on production experience.
Let's solve your machining challenges efficiently—message me or use my intake form.
... more »
« less
Experience
-
Applications Engineer
K&G Manufacturing · Full-time
Mar 2025 –
Present
11 mos
Faribault, MN, United States
• Aerospace CNC machining facility (75-employee shop)
Floor optimization, CNC program refinement, process improvements
• Fixture design & validation, manufacturability reviews
Reduced cycle times/tool wear on complex parts
-
Manufacturing Engineer
K&G Manufacturing · Full-time
Mar 2020 –
Mar 2025
5 yrs
Faribault, MN, United States
•Modeled dozens of aerospace parts per year, designed fixtures, proved out processes, created CNC programs from scratch
•Tool list development, setup optimization
-
CNC Programmer
K&G Manufacturing · Full-time
Mar 2018 –
Mar 2020
2 yrs
Faribault, MN, United States
•Programmed 3-5 axis machines, toolpath strategies for aerospace components
-
Night Shift Team Lead
K&G Manufacturing · Full-time
Mar 2013 –
Mar 2016
3 yrs
Faribault, MN, United States
•Led night-shift operations and team coordination
•Oversaw machine setups, program execution, and quality checks
•Managed workflow during off-hours to maintain production targets
-
Standard CNC Operator
K&G Manufacturing · Full-time
Feb 2013 –
Mar 2013
1 mos
Faribault, MN, United States
•Operated CNC machines
•Loaded/unloaded, basic setups, ran proven programs
•Trained on high-end aerospace machining (tight tolerances, complex geometries)
-
Manual Machinist/Conversational CNC
Anzio Ironworks · Full-time
Feb 2009 –
Jan 2013
3 yrs 11 mos
Dade City, FL, United States
•Manual lathe and conversational CNC work
•Full builds from blueprint to test-fire and shipping
•Cerakote/DuraCoat finishing, template painting (tiger stripe, digital camo)
Education
-
High school
GED, General
1998 – 2000
Focused on technical courses: Woods, Welding, PC Maintenance & Operations, Machining, Drafting
Other experience
-
Firearm Manufacturing
Built, assembled, test-fired, prototyped, and finished custom components from blueprint to shipping (manual lathe, conversational CNC, Cerakote/DuraCoat, template patterns).
-
Cabinet Builder
Woodworking, joinery, finishing (now a hobby with Japanese hand-tool focus)