Tooway E TRIA bracket

Contest Ended, Winner(s) have been selected.
Description:
The design is used in satellite based Internet broadband user terminals. The bracket to design shall hold a transceiver in the correct position on the top of the feedarm of a satellite dish. The transceiver has a weight of 2 kg.
Wants:
Stability of the bracket
Look of the bracket
simplicity for mass production of about 1000 units
My capability to optimize the position in the CAD drawing and to perform a 3D printing
Software:
  1. 123D Design

Entries

1st Winner
#17 Tooway E TRIA Bracket by Kwarren
Here is an updated model with all mounting holes. Also attached is an stl file for 3D printing.
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2016-05-03 01:22:24
#1 plan by sriraam
Building Plan Elevation Electrical layout Building 3D Views Interior & Exterior Designing Works, walk through
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2016-04-06 10:29:54
#3 Molded Bracket by Adam
Holes moved and model is one complete body with required fillets for molding.
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2016-04-06 14:32:47
#4 bracket01 by DaBu
This is not a 3d print friendly design, but in terms of simplicity and production costs I don't think it could get better then this. I used elongated holes so it permits small adjustment on one axis. If you really want to 3d print it I can make a solid part out of it maintaining the position of key elements.
Check the overlapping picture for comparison to the drawing
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2016-04-06 17:17:12
#5 Cheaper Design Easier to make... by Decker
I have came up with what I think maybe a very in expensive alternative. Simple is something's better.
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2016-04-08 23:34:09
#6 E TRIA Bracket by Kwarren
Here is a 3D printable Model
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2016-04-10 18:45:07
#7 ETRIA Bracket by Demetrio
I would recommend you to use either galvanized steel or any steel with some sort of electro-coating (to protect from the environment) instead of steel.
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2016-04-15 05:38:21
#8 Bracket for E-Tria by Mahbub
Designed for mass production. 3d printable stl file attached.
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2016-04-18 17:51:06
#9 Tooway E trivia bracket by Anekant Jain
The design consist perfect stability because of extra backward fastener even in worst condition and easy in manufacturing. simple in design.
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2016-04-23 09:09:24
#10 TOOWAY E TRIA Bracket Casting by Brandon C
This is a cast aluminum design for the bracket. It is lightweight (.42 kg) and sturdy enough to withstand gusts of wind more than sheetmetal. You should be able to 3D print this part without issues
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2016-04-26 16:25:43
#11 e tria bracket by Rajan Kumar Verma
this design is fully define and as well as fully supported bracket.
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2016-04-29 20:27:27
#12 E TRIA bracket by Saket CAD
3 piece sheet metal bracket design. Two pieces of sheet metal & cut pipe.Material welded using a locator fixture.G.I material used as it can withstand all weather conditions for long duration.
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2016-04-30 10:30:26
#13 Tooway E TRIA 98 Bracket by Ridwan Septyawan
" Tooway E TRIA 98 Bracket "
I create this models based on
- Stable models
This bend has many models , so with this the models will more strong and stable enough to hold 2 kg loading assumption . ( Please check the attached files , I did the simulation process and this strength models are strong enough to hold the 2 kg or more loads ) .
- Look
I tried to add some art and safety value in this models. With this bends the models look more elegance and I add the files to every corner radius to Increase the safety value when we assembly it . We can use as powder coating metal finishing process .
- Simple and Easy to Production
I used Staimping this process to mass pro models . So we will get the more inexpensive production costs more easy to production .
Please give me your comments .
Thanks ,
Ridwan S
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2016-04-30 13:18:08
#14 Bracket Design for E TRIA by CAD SPARKLES
Hello,
i have attached step and drawing pdf for the bracket design for better clarity. please have a look at my design
If you need any clarification let me know.
Regards,
CS
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2016-05-01 15:56:30
#15 E TRIA Bracket by Miqdad Mazlan
I have taken all the considerations into the design and produced a bracket that can be 3D printed for testing. In the part file itself, the dimensions can be modified and adjusted to achieve the optimal position. The bracket can be caste out of aluminium or steel whichever you prefer.
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2016-05-01 16:15:26
#16 E TRIA Bracket by Miqdad Mazlan
Hi!
I have taken all the considerations into the design and produced a bracket that can be 3D printed for testing. In the part file itself, the dimensions can be modified and adjusted to achieve the optimal position. The bracket can be caste out of aluminium or steel whichever you prefer.
If there are any other considerations, feel free to ask!
Thanks
Miqdad
more
2016-05-01 16:21:43

Discussion

Mon, 11 Apr 2016 12:25:33 +0000
What kind of molding process do you prefer, sand casting, permanent mold casting or die casting?
Wed, 06 Apr 2016 09:37:17 +0000
Thank you for your questions.
For all measurements please stick to the drawing.
The photos represents only a rough model to have an idea how the bracket should look like and to make first tests over satellite.
The transceiver (in the document called ETRIA) shall not move, tolerance of its position should be about +/- 0.5 mm.
The feedarm is steel and does not move through the ETRIA weight. The final product in mass production will be made of molded Aluminum or similar metal. So it will be stable.
The 3D printed model is for testing and optimizing of the position based on real measurement over satellite.
This is the reason why I would need to modify the position of the E TRIA in a range of +/- 1 cm. The adapter shall not be adjustable, I would do the modification on the CAD drawing and print the modified adapter until the antenna reaches its desired performance.
Wed, 06 Apr 2016 00:22:56 +0000
I'd second Rayeed's question.

In addition, since this appears to be a mm-wave to cm-wave part, do you have acceptable tolerances for eTRIA deflection under load from gravity at different angles, especially at 0 degrees elevation? 3D-printed structural parts can be difficult, or impossible to simulate accurately.

What do you mean by "position in the CAD drawing"? Would you like the adapter to be adjustable in the field, or would you simply like to specify the exact critical dimensions of the part yourself?

Is the software requirement (123D Design) flexible? Would other Autodesk software be permissible?

Finally, are you planning to produce all of the units for deployment with 3D printing methods (I am assuming fused deposition modeling, FDM)?

Adam

Designer

Wed, 06 Apr 2016 00:07:32 +0000
Rayeed, you are correct. My model does not look like the side profile of the pics the buyer submitted. It's much higher than that.
Thomas can you clarify ?
Tue, 05 Apr 2016 19:20:00 +0000
Just to clarify, your drawing has the tube section up much higher above the angled brackets than your photo depicts.
Do you want to stick with the drawing dimensions ?

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