Ferhat D.

Experience

• Automation & Machine Design Engineer Freelance · Freelance Jul 2026 – Present 2 mos Turkey Designed custom automated parts-feeding machinery for high-speed assembly lines. Developed full 3D CAD models for heavy-duty Step Feeder systems, engineering lifting plates and custom hopper geometries. Optimized orientation mechanisms for industrial fasteners and cylindrical components. Ensured gentle, vibration-free part handling to eliminate material damage, handling component selection and mechanical layout for seamless manufacturing.
• CAE Simulation & FEA Specialist Freelance · Freelance Jun 2026 – Present 3 mos Turkey Provided advanced structural validation and FEA services. Performed nonlinear static and dynamic stress analysis on metal forming dies. Modeled material nonlinearity, plastic deformation, and large geometric displacements. Analyzed multi-body contact interactions to identify peak von Mises stress zones. Delivered detailed digital reports and design optimization feedback, successfully reducing physical prototyping costs and structural failure risks for global clients.
• Press Automation & Tooling Engineer Freelance · Freelance May 2026 – Present 4 mos Turkey Engineered high-speed In-Die Transfer Systems for multi-stage stamping presses. Executed precise kinematic motion profiles for transfer rails, heavy-duty gripper arms, and pitch adjustment mechanisms. Synchronized system movements with the press stroke to eliminate cycle-time bottlenecks and guarantee crash-free operation. Utilized structural optimization to design lightweight components capable of withstanding extreme dynamic loads.
• Robotic Gripper & EOAT Designer Freelance · Freelance Jan 2026 – Present 8 mos Turkey Designed precision automated fastening tools and custom gripper systems for assembly lines. Developed mechanical screw/bolt gripper jaws integrated with automated screwdriver nozzles. Modeled robust pneumatic and spring-loaded jaw mechanisms ensuring slip-free bolt holding. Eliminated assembly defects like cross-threading by optimizing kinematics, selecting wear-resistant materials to maximize tool lifespan under high frequency.