Vijay A.
Mechanical engineering professional-(Tool&die design) Creo-MAGMASOFTWARE-Simulation
Global rank:
3,419
/
137,253
Skill pts: 11
Want help from a designer like vijayarokiaraj?
About
With over 22 years of experience in mechanical engineering and aluminum casting technology, I specialize in delivering innovative and cost-effective manufacturing solutions across multiple industries.
My professional journey began in CNC machining, quality control, and small motor design before advancing into aluminum die casting engineering. Over the years, I have developed extensive expertise in High Pressure Die Casting (HPDC), Gravity Die Casting (GDC), Tilt Gravity Die Casting (TGDC), and Low Pressure Die Casting (LPDC).
My core strengths include:
✅ Aluminum Casting Development
✅ Die Design and Optimization
✅ MAGMA Flow & Solidification Simulation
✅ Adstefan Flow & Solidification Simulation
✅ CREO (Pro/ENGINEER) Design
✅ Runner & Gate System Calculations
✅ Casting Defect Analysis and Reduction
✅ New Product Development (NPD)
✅ Process Improvement and Cost Reduction
✅ Manufacturing Engineering Solutions
I have successfully contributed to numerous casting projects by improving quality, reducing rejection rates, optimizing tooling performance, and supporting product launches from concept to production.
My passion is helping organizations achieve manufacturing excellence through engineering innovation, simulation-driven design, and practical problem-solving.
I am open to collaborating with manufacturers, foundries, engineering companies, and product development teams worldwide.
Featured Skills
Aluminum Die Casting
HPDC
LPDC
GDC
TGDC
Die Design
MAGMA Simulation
ADSTEFAN Simulation
CREO Parametric
Product Development
Tool Design
Manufacturing Engineering
Process Optimization
Casting Defects Analysis
Quality Improvement
Lean Manufacturing
CAD Engineering
New Product Development (NPD)
Engineering Consulting Services
✔ Aluminum Casting Solutions
✔ Die Design Review
✔ Runner & Gate Design Calculations
✔ Casting Defect Analysis
✔ MAGMA Simulation Support
✔ Product Development Support
✔ Manufacturing Cost Optimization
✔ Foundry Process Improvement
✔ Technical Training & Mentoring
Helping manufacturers improve casting quality, reduce defects, and accelerate product development through engineering expertise and simulation-driven solutions.
... more »
« less
My professional journey began in CNC machining, quality control, and small motor design before advancing into aluminum die casting engineering. Over the years, I have developed extensive expertise in High Pressure Die Casting (HPDC), Gravity Die Casting (GDC), Tilt Gravity Die Casting (TGDC), and Low Pressure Die Casting (LPDC).
My core strengths include:
✅ Aluminum Casting Development
✅ Die Design and Optimization
✅ MAGMA Flow & Solidification Simulation
✅ Adstefan Flow & Solidification Simulation
✅ CREO (Pro/ENGINEER) Design
✅ Runner & Gate System Calculations
✅ Casting Defect Analysis and Reduction
✅ New Product Development (NPD)
✅ Process Improvement and Cost Reduction
✅ Manufacturing Engineering Solutions
I have successfully contributed to numerous casting projects by improving quality, reducing rejection rates, optimizing tooling performance, and supporting product launches from concept to production.
My passion is helping organizations achieve manufacturing excellence through engineering innovation, simulation-driven design, and practical problem-solving.
I am open to collaborating with manufacturers, foundries, engineering companies, and product development teams worldwide.
Featured Skills
Aluminum Die Casting
HPDC
LPDC
GDC
TGDC
Die Design
MAGMA Simulation
ADSTEFAN Simulation
CREO Parametric
Product Development
Tool Design
Manufacturing Engineering
Process Optimization
Casting Defects Analysis
Quality Improvement
Lean Manufacturing
CAD Engineering
New Product Development (NPD)
Engineering Consulting Services
✔ Aluminum Casting Solutions
✔ Die Design Review
✔ Runner & Gate Design Calculations
✔ Casting Defect Analysis
✔ MAGMA Simulation Support
✔ Product Development Support
✔ Manufacturing Cost Optimization
✔ Foundry Process Improvement
✔ Technical Training & Mentoring
Helping manufacturers improve casting quality, reduce defects, and accelerate product development through engineering expertise and simulation-driven solutions.
Portfolio
Experience
-
Production Manager
Enkey Engineering · Full-time
Nov 2025 –
May 2026
6 mos
Coimbatore, TN, India
I am proud to be working as a Production Head at Enkey Engineering, where I am responsible for driving manufacturing excellence, productivity, quality, and continuous improvement.
Key Responsibilities:
✅ Production Planning & Control (PPC)
Preparing daily, weekly, and monthly production plans.
Ensuring on-time delivery as per customer requirements.
✅ Team Leadership
Managing production supervisors, engineers, and operators.
Building a high-performance and safety-focused work culture.
✅ Process Improvement
Identifying bottlenecks and implementing corrective actions.
Improving productivity, cycle time, and overall equipment efficiency (OEE).
✅ Quality Management
Ensuring products meet customer specifications and quality standards.
Coordinating with Quality, Design, and Maintenance teams to resolve issues.
✅ Cost Reduction
Reducing manufacturing waste and optimizing resource utilization.
Driving continuous improvement initiatives for better profitability.
✅ Safety & Compliance
Maintaining workplace safety standards and ensuring compliance with company policies.
✅ New Product Development Support
Collaborating with Design, Tooling, and Production teams for successful new product launches.
My Focus
"Delivering Quality Products, On-Time Delivery, Continuous Improvement, and Customer Satisfaction."
With over 22 years of experience in manufacturing and aluminum die casting, I believe strong leadership, teamwork, and process discipline are the foundations of production excellence. -
Design / NPD Manager
Alphacraft Pvt Ltd · Full-time
Feb 2004 –
Apr 2025
21 yrs 2 mos
Coimbatore, TN, India
mechanical engineering professional with 22 years of experience in the engineering field. In the first two years of my career, I gained diverse experience as a CNC operator, quality control specialist, and small motor designer. Later, I transitioned into the aluminum die casting design field, specializing in flow analysis using MAGMA software and ADSTEFAN, die design using CREO (formerly Pro/E) CAD software. I have expertise in HPDC (High Pressure Die Casting), GDC (Gravity Die Casting), TGDC (Tilt Gravity Die Casting), and LPDC (Low Pressure Die Casting). My skills include die design, runner and gate calculations, and providing aluminum casting solutions.
A Design Manager & New Product Development (NPD) Manager leads product design and development from concept to production, ensuring innovation, quality, and manufacturability. Key responsibilities include managing design teams, optimizing designs, and coordinating with cross-
functional teams for seamless product introduction. The role utilizes advanced software tools such as CREO for 3D modeling and design, MAGMA for casting simulation, ADSTEFAN for Casting Simulation (TGDC,GDC,LPDC) analysis, and AutoCAD for technical drafting and documentation. Strong leadership, technical expertise, and proficiency in these tools are essential for delivering high-performance products on time and within budget while meeting industry standards.
Tasks
This group performs some or all of the following duties:
1. Product Design and Development:
• Lead the design and development of new products from ideation through to production.
• Work closely with R&D, engineering, marketing, and manufacturing teams to ensure that designs meet customer needs, technical requirements, and manufacturing
capabilities.
• Conduct design reviews and present design concepts, prototypes, and solutions to stakeholders.
• Define and manage the product development roadmap, ensuring that milestones and timelines are met.
2. New Product Introduction (NPI):
Stats
0 followers, 0 following
Joined: June 29, 2026
Last seen: June 29, 2026
Area of Expertise
3D Modeling
General CAD Drafting
3D Design Services
2D to 3D Conversion Services
AutoCAD Drafting & Design
3D Solid Modeling
AutoCAD Design Services
CATIA Design Services
3D Models of Machine Parts
Design Engineering Services
2D CAD Drafting Services
Assembly Modeling Services
AutoCAD Conversion Services
Creo Design Services
Manufacturing Drawings
3D Product Modeling
2D to 3D Modeling
2D Drawings and Floor Plans
Drafting and Design Services
3D Scan to CAD Service
Languages
English Professional working proficiency
Tamil Native or bilingual proficiency
Hindi Limited working proficiency
Location
India