Shenouda A.
Senior Mechanical Design & FEA Simulation Specialist
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About
Senior Mechanical Design & Simulation Specialist with 15+ years of heavy industrial
machinery expertise and a Master’s Degree in Machine Design (Cairo University). Expert
in high-end structural, fluid, kinematic, and fatigue simulation utilizing ANSYS Workbench,
SolidWorks. Proven track record of spearheading complex machinery design
from conceptual sketches to production-ready documentation while strictly applying Design
for Manufacturing and Assembly (DFMA) rules and GD&T standards.
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machinery expertise and a Master’s Degree in Machine Design (Cairo University). Expert
in high-end structural, fluid, kinematic, and fatigue simulation utilizing ANSYS Workbench,
SolidWorks. Proven track record of spearheading complex machinery design
from conceptual sketches to production-ready documentation while strictly applying Design
for Manufacturing and Assembly (DFMA) rules and GD&T standards.
Experience
- Business development| Senior Design engineer| HEPTA tech · Part-time May 2023 – Present 3 yrs 1 mos Egypt o Lead Generator |Product design |Failure and performance analysis |FEM-CFD Specialist
-
Mechanical Maintenance Engineer / Supervisor
Vanci JV · Contract
May 2018 –
Mar 2026
7 yrs 10 mos
Egypt, TX, United States
o Supervised hands-on maintenance, overhaul, and testing procedures for multi-ton industrial equipment
o and mechanical power sub-systems.
o Conducted troubleshooting on hydraulic loops, high-pressure pump setups, and rotating assemblies, using
o field data to recommend design improvements to the primary suppliers. -
Workshop Manager / Senior Technical Engineer
Vanci JV · Contract
Mar 2018 –
Jan 2022
3 yrs 10 mos
Egypt
o Manage specialized technical workshop operations, overseeing the engineering modifications,
o structural rebuilds, and preventative analysis of heavy-duty machinery systems (Liebherr, Caterpillar, Grove).
o Diagnose mechanical system failures and execute custom component re-designs to eliminate operational
o downtime, verifying modified parts for manufacturing tolerance compatibility.
o Author engineering workflows and technical documentation, training junior technicians on precision tolerance
o assemblies and mechanical fit standards.
Education
- Cairo Univeristy MASc Mechanical Engineering, Machine and equipment design, 4 2019 – 2025 Core Focus: Advanced Tribology, Mechanical Vibrations, Stress Analysis, Finite Element Method (FEM).
- Assiut University Bc.s, Mecahanical Engineering 2003 – 2008 Activities and Societies: null
Other experience
-
Mechancial Engineering Design
Part and assemblies (Advanced Large Assemblies) Using solidworks
Manufacturing Knowledge: Design for Manufacturing (DFM/DFMA), GD&T (ISO/ANSI), Sheet Metal Bending, Tolerance Stack-Up Analysis, Component Specification & COTS Sourcing. -
FEM
ِ• FEA / Simulation & Math: ANSYS Workbench (Static Structural, Fatigue, Motion),
Tutor for FEM
Licenses & Certifications
- Fundamentals of Engineering NCEE Jan 2010 – Present
- SOLIDWORKS Assiut University May 2008 – Present
Stats
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Joined: June 2, 2026
Last seen: June 3, 2026
Area of Expertise
Industrial Design Services
Concept Design
Mechanical Engineering
Rapid Prototyping
Reverse Engineering
FEA Finite Element Analysis
SolidWorks Design Services
SolidWorks Engineering Services
Mechanical Design Services
2D CAD Design Services
Product Engineering Services
Design for Assembly Services
Mechanical Drawing Services
Design for Manufacturing and Assembly
DFM Services
Design for Manufacturability (DFM Services)
Languages
English Full professional proficiency
Location
Cairo, Egypt