Faisal Y.

I transform complex design challenges and physical objects into precise, manufacturable CAD models. With 6 years of specialized expertise in Autodesk PowerShape, I bridge the gap between concept, 3D scan data, and final production, whether for CNC machining or 3D printing.

My focus is on projects where precision and surface complexity are critical. I specialize in:

· Reverse Engineering & Surface Reconstruction: Expertly converting 3D scans (STL/point clouds) into editable, high-quality CAD models for replication or redesign.
· Complex Surface Modeling: Designing and refining Class A surfaces for automotive, aerospace, and consumer products.
· Tooling & Mold Design: Creating robust, manufacturable mold assemblies with proper draft and features.
· CAM Preparation: Ensuring models are clean, watertight, and optimized for seamless import into PowerMill or other CAM software.
· 3D Printing Preparation & Prototyping: Optimizing CAD models for additive manufacturing to create functional prototypes, fit-check models, and custom tooling, enabling rapid iteration and validation.

My process prioritizes Design for Manufacturability (DFM). Using PowerShape's superior tools, I deliver models that are both geometrically perfect and production-efficient. My hands-on prototyping experience ensures designs are viable in the real world.

I understand manufacturing timelines and pride myself on clear communication and reliable results. Let's discuss how I can help you move from design to production with confidence. Please review my portfolio for examples of my work.