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Jack K.

Mechanical Engineering Student with Industry Experience in Solidworks Design

Madison, United States

Global rank:

11,351 / 121,136

Skill pts: 5

Assembly Design Autodesk Fusion 360 Autodesk Fusion 360 CAD Mechanical Design Solid Modeling

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About

I am a fourth-year Mechanical Engineering student at the University of Wisconsin–Madison offering freelance CAD and mechanical design services. Through multiple industry internships and co-op experiences, I have developed strong proficiency in 3D solid modeling, assembly design, and technical drawing creation using SOLIDWORKS and Autodesk Fusion 360.

My background includes concept development, detailed part and assembly design, and drawing release for automotive, automation, and manufacturing applications. In addition to my professional experience, I am an active member of Wisconsin Racing, UW-Madison’s Formula SAE program, where I work hands-on to design, manufacture, and validate a competitive electric vehicle. This combination of industry exposure and applied engineering experience allows me to deliver practical, manufacturable CAD solutions tailored to real-world requirements.

Experience

Mechanical Engineering Intern, Automation Development Tesla Inc · Internship May 2025 – Dec 2025 7 mos Elgin, IL, United States ▪ Designed automated manufacturing equipment for the fabrication, assembly and maintenance of electric vehicles and sustainable energy systems
▪ Communicated with manufacturing engineers and site managers to create and review Solidworks assemblies, assembly drawings and BOMs for large-scale automated manufacturing equipment
▪ Developed master reference tooling for checking final vehicle wheel alignment, ride height, camera settings and headlight calibration
Mechanical Engineer Co-Op Isthmus Engineering & Manufacturing · Internship May 2024 – Dec 2024 7 mos Madison, WI, United States ▪ Designed a pneumatic system for five air-over-oil units, actuators and grippers for an industrial riveting machine
▪ Worked on safety system parts for a belt wrap-up station including new guarding panels, proximity sensors and an expandable light curtain safety zone to ensure operator, worker and maintenance safety
▪ Aided in design, assembly and testing of an automated medical-grade patient sample processing line, ensuring fitment and positioning of rotary and linear actuators, grippers and vision systems

Education

University of Wisconsin - Madison BS, Mechanical Engineering, 3.5/4.0 GPA 2022 – 2027 (expected) Activities and Societies: Wisconsin Racing FSAE

Other experience

Wisconsin Racing FSAE Team Driver Interface/Vehicle Controls Lead Jul. 2024 - Present
▪ Worked to set high-level goals for vehicle controls, including steering, pedals and brakes, and helped integrate those systems with both the electric and combustion vehicles
▪ Redesigned the vehicle’s pedal system to reduce part count, improve adjustability and decrease total system mass
▪ Reduced steering compliance, using sensors to find which part interactions contributed most to overall play
▪ Achieved 1st place out of 86 teams in the 2025 Formula SAE Electric Design Event, judged by industry experts

Chassis Member Sep. 2022 – Jul. 2024
▪ Redesigned a crucial steering column mounting component and achieved 25% system mass reduction
▪ Designed and validated general suspension and vehicle controls parts through CAD and FEA
▪ Manufactured parts for pedals, steering and suspension systems using traditional and CNC machining
▪ Participated in the suspension and controls assembly and testing of both the electric and combustion vehicles