Muhammad Abdullah T.'s profile picture
Global rank:
7,005 / 148,246
Skill pts: 10

About

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Experience

  • Design engineer self emloyed · Freelance Feb 2025 – Jan 2026 11 mos Pakistan Design & Analysis: Fixed-Wing RC Aircraft with Variable Payload

    Designed and developed a 6+ kg-thrust aircraft for variable payload testing in competitive design-build-fly environment
  • Design Engineer Self Employed · Freelance May 2025 – May 2025 0 mos Pakistan Design & Development: Parametric Pill Pen (Medical Device)
    Freelance Client


    Designed and delivered a parametric multi-chamber dispenser optimized for variable pill geometries, essentially a medical-grade insulin pen retrofitted for oral medication delivery.

    - Scope: End-to-end CAD (Fusion 360), mechanism design, manufacturability optimization for thermoformed polymer housing and spring-loaded ejection system.

    - Outcome: Delivered production-ready assembly model with full BOM; client moved to tooling phase with zero design revisions.

    - Skills: Product engineering, parametric modelling, DFM, supplier cost optimization
  • Design Engineer Self Employed · Freelance Jun 2024 – Aug 2024 2 mos Pakistan Design & Validation: 180 kW Data-Centre Rack Back-Panel Assembly

    Engineered complete mechanical assembly integrating 2,250 A copper busbar network, HV AC/DC connectors, and wire harness routing for enterprise power infrastructure.

    - Scope: Full tolerance stack-up analysis (GD&T), supplier coordination (Amphenol, Staubli), design validation via rapid FDM prototyping; ~$500K+ assembly value.


    - Outcome: Zero-rework handoff to production; eliminated all assembly interference fits during DFM review; reduced time-to-manufacturing by 3+ weeks.


    - Skills: GD&T, tolerance analysis, supplier coordination, design for manufacturability, FDM rapid prototyping, power distribution design.

Education

  • Ghulam Ishaq Khan Institute of Engineering Sciences and Technology BS Mechanical Engineering, Mechanical Engineering 2021 – 2025