Engineering design: extending foundation pile supportBlind

in 3D Modeling Design held by Mark Henry
Contest Ended, Winner(s) have been selected.
Description:
3 different components need to join together to form 1 piece.
The combined assembly is a clamp on system, that clamps onto 36" diameter pipe, then when hydraulic pistons are activated the arms extend and lock out to approximately 45deg.
I have attached schematics showing in 2d what I am after. Potential for significant future work for winning designer.
Wants:
Ability to manufacture from Plate steel, bent or welded (no complicated forged pieces). Detailed Bill of Materials. Explosion diagram. Animation showing closed to open sequence. Simplicity to manufacture, elegance of design and arm locking feature when closed and open.

If you can show neat hydraulic lines from pistons leading to a single point at top of assembly, that would be a bonus.

The arms when collapsed should be as flush with pipe body as possible.

Moreover this is a qualifier for future work, as we have 4 other project designs needing drawings, and work doing.
Don't Wants:
Complicated pieces, obvious weaknesses.
Software:
  1. SolidWorks
Additional Information
Now public, as invitation only designers are no longer active.
also accept design in 3d autocad, as want to open to more designers.

Entries

2nd Winner
#23 Extending Foundation Pile Support Revision 3 by simon_d_98
Animations of Leg extension and also exploded view of pin arrangement.
Newly revised model also attached.
Regards,
Simon
more
Jan 16, 2020 21:48
#4 Engineering design: extending foundation pile support by Ghufran Ahmed Farooqui
attached are the required stuff,
3D model IGES
DETAILED manufacturing drawings with BOQ & Exploded diagram
E- drawing
video opening closing from various views
please feel free to ask any thing you want, or any changing required.
thank you.
more
Dec 25, 2019 20:37
#9 Pile Support - PS by Sava
I too made one variant. The model is uploaded like STEP file because I made it with Autodesk Inventor but I know Solidworks can open it. If this variant doesn't works for you, accept all this as a sample for if you need something similar in future.
more
Jan 3, 2020 9:52
#25 Folding Pile by ZM - Designs
Hi. I have sent my design as a zip folder. This folder includes:
Animations
Parts
Drawings
Assembly (With BOM)
My design is designed to be manufactured as requested entirely by the welding and bending of 10mm and 20mm steel as well as a 80x40x5 rectangular hollow section. I have avoided complex and flashy design for one that is structurally sound and cheap to manufacture. The arms lock out using a pin and spring pin to secure it. The OD when folded is below the specified diameter. As you are located in England I have completed it to BS 8888 however if you require another standard please feel free to contact me.
I would need to consult with you with regards to the hydraulic lines as well as the the piston you wish to install.
I am always active and happy to discuss any details further such as any analysis you would like completed, questions regarding manufacturing methods and any changes you would like made to the design as this is still an early stage of design.. Please confirm everything listed has been sent correctly.
Kind regards,
James Johnson
more
Jan 19, 2020 18:32
#26 foundation pile support by Fadi Sayegh
Hi Mark,
Please find my attachment design. new idea for your design. I think that what you are looking for.
you can see the explanation in pdf file and the videos.
I am looking forward to your feedback and any edit need I am ready to do it.
feel free to contact me.
Kind regards
more
Jan 19, 2020 21:44
#32 Second Design Attempt by ahmadnazree
Hi Contest Holder, please find the attached design for your review. Thank you very much.
more
Jan 21, 2020 13:44
#33 Pile Support Proposal by LF Engineering by Lukas Flenner
Please find the Zip with all required files attached
more
Jan 21, 2020 21:37
#35 Extending foundation pile support by bnr designs
Hello Contest Holder,
I have designed the required system according to your needs on Solidworks 2017. The hydraulic system is fully functional in order to provide support to the pipe and some of the edges have been provided fillet to avoid collision between parts. Isometric, Top and Front views of both collapsed and extended positions are provided here which are rendered on Keyshot.
A bill of material (BOM), with quantity of each component has been provided. A video of the Exploded View is also uploaded for the better understanding of the design.
more
Jan 22, 2020 10:41
#2 extending foundation pile support by Fadi Sayegh
Hi Mark,
Please find the attachment files.
kindly rate my design and feel free to contact me to discuss any changes you want me to do it on the design.
Looking forward to hear from you.
Kind regards.
more
Dec 23, 2019 0:36
#8 PIPE CLAMP ASSEMBLY by Concadd
The zip folder contains the
animation,
part files,
assembly files,
BOM drawing and images of the assembly.
more
Jan 1, 2020 16:00
#14 Extending foundation pile support by sherifelsheikh
This is new idea, if you have any instructions to improve this version please message me on the private.
more
Jan 6, 2020 19:40
#18 Engineering design: extending foundation pile support by Fadi Sayegh
Hi Mark,
Please find my new idea of the attachment design.
full collapse for arms with 36 in for pile and less than 60 in for full assembly and with 60 mm for pin.
Kindly support me of your feedback and contact me for any edit need and more discuss
Kind regards.
more
Jan 9, 2020 23:13
#27 Foundation Pile Support by RamaKD
This design has several alterations from the previous model attached. The detail is in the "Design Analysis and Consideration" file attachment.
more
Jan 20, 2020 5:10
#30 First Design Attempt by ahmadnazree
Hi Contest Holder, please find the attached design for your review. Thank you very much.
more
Jan 20, 2020 16:24
#34 foundation pile support by Fadi Sayegh
Please fınd the zip files for complete design wıth parts and assembly
Kind regards.
more
Jan 22, 2020 8:14
#1 CAD modeling of assy by Ghufran Ahmed Farooqui
hi mark, i have attached the model's E-drawing. please check it and if there is any issue so let me know. after that i will generate its animation and exploded view as well.
waiting for your responce
thank you
more
Dec 20, 2019 11:27
#28 Pile Support by walxo
Hi Mark,Please find all files in Solidworks for checking
more
Jan 20, 2020 8:26
#5 Engineering design: extending foundation pile support by Fadi Sayegh
Dec 29, 2019 16:44
#11 Clamp by DesignLab
Clamp
Please review.
more
Jan 5, 2020 20:01
#12 Pile Clamp by DesignLab
Earlier upload was not complete.
Thanks.
more
Jan 5, 2020 20:08
#13 Extending foundation pile support by sherifelsheikh
New Design
more
Jan 5, 2020 23:03
#21 Pile Support by Trocker
Hello Mark,
This is my first version of the pile support. I am open for feedback and available for changes. Please contact me in case you would like to have some.
Sincerely,
Florian
more
Jan 15, 2020 12:45
#29 Extending Foundation by Luthfi Syafiq
Jan 20, 2020 16:03
#36 Catalogue for Hydraulic by RamaKD
This is the reference for hydraulic design, please refer to page 22-25 for the hydraulic of my design.
more
Jan 23, 2020 3:46
#22 Extending foundation pile support new idea by walxo
Hi Mark,
This is my new idea. Just say, did you like it.I will send you additional information.
more
Jan 16, 2020 13:14
#24 CAD modeling of assy by Ghufran Ahmed Farooqui
final model as per changes is attached. i.e SW18 model files, IGES, video .
more
Jan 19, 2020 16:25
#31 extending foundation pile support by sherifelsheikh
Jan 20, 2020 19:37

Discussion

Showing last 20 comments - View All

ZM - Designs

Designer

Fri, 07 Feb 2020 10:25:46 +0000
Hi, can you please advise on when a winner will be chosen, or if one as been already.
Thank you

RamaKD

Designer

Wed, 29 Jan 2020 10:29:15 +0000
Hey Mark, would you rate my design? Thanks

Mark Henry

Buyer

Wed, 22 Jan 2020 18:04:31 +0000
Hi all,
Some really excellent efforts, due to the volume of design entries, and the similarity of many, it will take me a few days to work through all of them based on the original design parameters:
- Similarity to original design brief
- Functionaility in planned environment, robustness, Simplicity of design and ease of construction
- Quality of actual design once uploaded to Solidworks.
The top 5 designers will be invited to future blind design competitions.

Regards, Mark
Sun, 19 Jan 2020 07:24:13 +0000
Can please extend some more days. As i Looked the contest today.

-CS

Mark Henry

Buyer

Sat, 18 Jan 2020 13:35:09 +0000
Hi coldmonk,
In response to your questions:
1. The device will be fitted prior to driving the pile, so it will expand with hydraulic and driving motion, to the final 45deg expansion shape.
2. It will be retrieved, so the hydraulic pistons will be used to push the pile out at end of life, for re-use. That is the plan anyway :-)

Please feel free to ask any other questions you may have.

I have started the detailed review process and am currently downloading all designs into Solidworks for analysis.

Regards,

Mark
Mon, 13 Jan 2020 15:50:04 +0000
Hey Mark, so from what I've understood this device you're seeking will be used with steel pipe piles, correct?
Regarding this I have two queries viz
1) will the device be installed on the pipe prior to driving the pile or after it has been driven a bit.
2) is the device meant to be used multiple times or is it sacrificial in the sense that concrete will be poured over it as well thus making it a part of the foundation permanently.

I ask these as your request is rather novel.
Thanks

Mark Henry

Buyer

Tue, 07 Jan 2020 09:24:23 +0000
Hi Guys, lots of questions I will try and clarify with answers below:
1. No existing pictures it is a new system and new use. It needs to be run with the legs collapsed against the pile / pipe body. Then while running into place in very soft formation the hydraulic rams will extend the legs out to approximately 45 deg. You have freedom to come up with different hinge and leg extension mechanism, but overall the system must be able to fold flat against body, with total OD less than 60".
2. Loadings for the pile are tricky, installation loadings will have the hydraulic ram apply up to maximum of 10Mt of force on each leg. Service loadings on the system maybe up to 150 - 200 MT Axially through the pile (most of this will be taken through the pile) and 40 - 80 Mt applied laterally to the top of the pile.
3. The legs need to be able to fully collapse for easy of transport and picking up, the total assembly OD should be less than 60".
4. The legs should be able to withstand approx 100 kN m of bending force (the detailed engineering and design of these is not part of this competition)
5. If any one is able to undetake FEA, this would be a big benefit.
Fri, 03 Jan 2020 21:05:15 +0000
Hey Mark. Do you have more photos of the actual clamps on the pipes? Or of the materials being used on an existing system you are using? Just like to get a better idea of what you currently have (if anything?). Thanks - Chris

DesignLab

Designer

Fri, 03 Jan 2020 16:54:30 +0000
working on it.

Fadi Sayegh

Designer

Mon, 23 Dec 2019 14:56:33 +0000
Hi Mark,
I have a doubt about the point E in the part 3 is it able to move up and down if not will not be like top view assemble will be like the design I have sent. please contact me to discuss more. thanks

RamaKD

Designer

Mon, 23 Dec 2019 01:49:25 +0000
I need to know the application of the pile, so we can make the approximation regarding the lateral forces exerted on the pile, which will be transmitted to the support structure.
Sun, 22 Dec 2019 08:31:53 +0000
upload more illustration, please. I still don't get the idea of what do you want to build.

RamaKD

Designer

Sun, 22 Dec 2019 05:05:48 +0000
What's the point of the leg being able to be open-close?

Fadi Sayegh

Designer

Thu, 19 Dec 2019 20:09:44 +0000
I got that the L length for the curve and the H for the rest as showing in part 1 . is that right ?

Fadi Sayegh

Designer

Thu, 19 Dec 2019 19:48:31 +0000
Hi mark , The length (L) of the part 3 for just the curve or for all the part ?
Thu, 19 Dec 2019 18:58:15 +0000
hello, is it necessary to make leg curved as shown in aerial view. can i make it straight?

walxo

Designer

Thu, 19 Dec 2019 11:48:38 +0000
Thanks,cause it was written explosion ,not exploded.

Mark Henry

Buyer

Thu, 19 Dec 2019 11:12:09 +0000
Hi Walxo, exploded view, is a different view of the component schematic, an illustration that shows all parts "exploded" from singular item.

walxo

Designer

Thu, 19 Dec 2019 10:05:08 +0000
Hi Mark.A few questions.
What that is mean ( Explosion diagram)?Is there any potential explosion risk?Is there any ATEX classification?Is it explosion hatch or not? What is the meaning of the pipe clamp?

Mark Henry

Buyer

Thu, 19 Dec 2019 09:19:20 +0000
Hi guys, thanks for taking time to look at this.
I will pre-pay and add a 2nd prize as well.
"3 parts" was just referencing trying to reduce different parts, to try and stadardise for simplicity. If there are more parts, but the design is better / simpler then that will be a good solution too.

Mitch, in response to your questions:
- This structure is to stabilise the pile as it is taking lateral loadings in shallow and weak soil conditions.
- the pile will be installed by crane
- The pipe within this device is the structural pile, it will be jetted into place or possibly installed in a predrilled hole and cemented.
Regards, Mark

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