Kurt B.

I’m a mechanical CAD designer and product development specialist focused on turning concepts into functional, manufacturable designs. My experience combines parametric CAD modeling, reverse engineering, mechanical prototyping, and hands-on fabrication.

I work primarily in Autodesk Fusion 360, developing everything from individual mechanical components to multi-part assemblies, enclosures, custom fixtures, and functional prototypes.

My approach goes beyond creating a model that looks correct on a screen. I consider how components will be manufactured, assembled, tested, and used in the real world. With in-house FDM and resin 3D printing, CNC machining, and laser fabrication capabilities, I can evaluate design decisions through physical prototypes and refine them based on actual results.

**Mechanical Design & Product Development**

I help clients transform sketches, reference images, measurements, and initial concepts into detailed 3D CAD models. My work includes functional mechanical components, custom housings, product enclosures, mounting solutions, and assemblies.

I focus on dimensional accuracy, practical tolerances, material selection, assembly methods, and design for manufacturing.

**Reverse Engineering & 3D Scanning**

I have experience working with professional 3D scanning equipment, including Keyence VL-series, Creaform, and Einstar systems.

I can use existing parts, dimensional measurements, and 3D scan data as references to reconstruct CAD geometry, modify existing components, and develop replacement or redesigned parts.

**3D Printing & Rapid Prototyping**

I have hands-on experience with both FDM and SLA/resin printing, allowing me to design parts around actual manufacturing constraints rather than theoretical assumptions.

My experience includes designing functional prototypes, evaluating fit and clearances, optimizing print orientation, accounting for material behavior, and refining designs through multiple iterations.

**CNC Machining & Manufacturing Preparation**

Using Fusion 360 CAD/CAM, I develop parts and machining strategies with consideration for tooling access, workholding, setup orientation, and manufacturability.

I also have hands-on experience with small-scale CNC machining, including aluminum components.

**Design for Manufacturing**

I incorporate manufacturing considerations early in the design process, including CNC machining, additive manufacturing, sheet-metal fabrication, and injection molding design principles.

I can help refine designs for simpler assembly, reduced part complexity, improved material efficiency, and more practical manufacturing processes.

**Electronics Integration & Custom Enclosures**

I also have experience developing projects involving microcontrollers, sensors, displays, motors, and other electronic components.

This allows me to approach mechanical enclosure and electromechanical projects with an understanding of component packaging, mounting, wiring access, and practical integration requirements.

**Services I Offer**

- Parametric 3D CAD modeling in Autodesk Fusion 360
- Mechanical component and assembly design
- Concept-to-CAD product development
- Reverse engineering from existing parts and 3D scan data
- Custom enclosures, housings, brackets, and fixtures
- FDM and resin 3D printing design optimization
- Functional prototyping and design iteration
- CNC-oriented design and CAM preparation
- Design for manufacturing and assembly
- 2D technical drawings and manufacturing documentation
- STEP, STL, IGES, 3MF, DXF, and other manufacturing file formats

**My Working Process**

I begin by understanding the intended function, dimensional requirements, manufacturing method, and project constraints.

From there, I develop a parametric CAD model, review critical design decisions with the client, and refine the geometry as needed. When appropriate, physical prototyping can be used to validate fit, assembly, and functionality before finalizing the design.

I value clear communication, realistic project expectations, and delivering organized CAD files that clients and manufacturers can continue working with.

Whether you need a single replacement component, a redesigned mechanical assembly, or assistance developing a new product, my goal is to provide practical engineering solutions that work beyond the CAD environment.