Hari P.
Industrial special purpose machine and automation designer
About
My core strengths lie in Research & Development (R&D) and precise engineering calculations, specifically design element and standard parts selection, load analysis, motor torque, and pneumatic cylinder sizing. This analytical focus ensures structurally safe, highly efficient, and manufacturing-ready machine performance.
Experience
-
Lead Engineer 2
Automation & Industrial design · Full-time
Aug 2025 –
Present
1 yrs 2 mos
Bangalore, Karnataka, India
Projects handled:-
1.Hot Stacking Machine
• Working: Semi-automatic machine to joint automotive fans and motors by melting parts with a
heater, featuring manual loading/unloading.
• Parts Used: LM block, Rodless cylinder, servo motor (for precise rotation), ram cylinder & a heater.
2. Vision Inspection & Laser Marking Machine
• Working: Automated system utilizing inspection cameras to run visual checks on components followed by integrated laser marking.
• Parts Used: Fibro 6-station rotary indexer and a pneumatic rotary clamping cylinder.
3. Auto Cartoning Machine
• Working: Fully automatic packaging system designed to smoothly insert bottles into carton boxes
• Parts Used: Mechanical timing cams (for flap closing) and automated insertion mechanisms.
4. Horizontal Pick & Place (X-Y Axis)
• Working: Transfer system that picks up a part from a fixture in Machine 1 and precisely
places it into Machine 2.
• Parts Used: SMC stepper cylinder, servo motor with ball screw, and a Festo gripper.
5. Blood Collection Tube Drying Machine
• Working: Specialized industrial drying system that treats medical tubes after a
chemical spray process.
• Parts Used: Drying heaters, SMC ram cylinders (up/down movement), Transtech induction motors
, and conveyor material handling lines.
Tools used:- SolidWorks , AutoCAD -
Mechancial Design Engineer
Imatics industrial automation · Full-time
Jan 2022 –
Jul 2025
3 yrs 6 mos
Chennai, Tamil Nadu, India
1. Blood Collection Tube Cap Assembly Machine (Pharma Automation)
• Purpose: High-throughput automation system that aligns, transfers, and presses caps onto blood collection tubes. Caps feed from a bowl feeder onto a linear vibrator conveyor, allowing a custom multi-gripper system to pick and place 100 caps simultaneously onto a pallet before final conveyor-driven pressing.
• Key Components: Festo multi-position pneumatic cylinders, servo motor, induction motor, linear vibrator with bowl feeder system, and premium NTN bearings.
2. Valve Pick & Place with Vision Inspection (Multi-Axis Robotic Cell)
• Purpose: Fully automated quality and material handling cell. The system picks up industrial valves, positions them perfectly for a high-resolution camera vision check, and uses a synchronized 3-axis (X-Y-Z) cartesian gantry system to move approved parts to the final unloading station.
• Key Components: Multi-axis linear actuators (X-Y-Z), vision camera setup, pneumatic pick-and-place grippers, and sensor arrays.
3. Transformer Endurance Testing Rig (Quality Assurance Automation)
• Purpose: Semi-automated quality testing machine designed to validate product lifecycle and endurance. The operator manually loads the transformer part using secure manual clamps, and the machine automatically rotates it through a set number of precise cycles to test wear resistance.
• Key Components: Festo pneumatic rotary cylinder, heavy-duty mechanical toggle clamps, precision bearings, and integrated pneumatic control circuits.
Education
- Madras Institute of Technology – Anna University bachelor, Mechanical, A plus 2022 – 2025 Completed a Bachelor of Engineering (B.E.) in Mechanical Engineering from Madras Institute of Technology, Chennai.(Part time)
- Email address
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Joined: October 19, 2026
Last seen: October 19, 2026
Languages
Tamil Native or bilingual proficiency
English Limited working proficiency
Hindi Elementary proficiency
Telugu Elementary proficiency
Location
Bengaluru, India