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Abdul Hanan A.

Aerospace & Mechanical CAD Engineer with SolidWorks, CATIA V5, and ANSYS experience delivering manuf

Islamabad, Pakistan

Global rank:

19,843 / 144,853

Skill pts: 5

ANSYS FEA 19.2 ANSYS Workbench 19.2 CAD Design OpenRocket Simulator SolidWorks 2023

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About

I am an Aerospace Engineering graduate (Institute of Space Technology, Islamabad) with hands-on CAD experience in SolidWorks and CATIA V5, covering everything from aircraft structures to mechanical components and product design.
My project experience includes full aircraft CAD with internal structural layout (ribs, spars, fuselage frames), rocket components (fins, nose cones, propulsion hardware), drone/UAV parts and propellers, gears and mechanical assemblies, sheet metal design, and weldments. I also design consumer and industrial products, including custom fixtures and detailed product pieces.
I independently produced CAD models of UAV and fixed-wing aircraft components through reverse engineering, meeting manufacturing tolerances and assembly requirements. For my final year project, I designed a two-stage solid rocket system and validated it using ANSYS Fluent (CFD) and ANSYS Mechanical (FSI), confirming aerodynamic and structural performance under real flight loads.
I deliver complete manufacturing packages: 3D assemblies, 2D drawings with GD&T, and simulation-backed validation, turning a concept into something a shop can actually build.

Experience

Paid Intern PEARL · Internship Jul 2026 – Present 1 mos Islamabad, Pakistan Propulsion & Fluid Hardware: Sized, modeled, and generated CNC-ready manufacturing drawings for injectors.
Testing & Validation: Configured sensor data acquisition systems for cold-flow testing and performed pressure-drop validation on hardware prototypes.
R&D Prototyping: Collaborated with research mentors to translate theoretical fluid dynamics parameters into precision 3D CAD geometry and technical documentation.
Intern Allied Technologies Logistic & Support Pvt. Ltd. · Internship Jul 2025 – Aug 2025 1 mos Islamabad, Pakistan Independently developed precise CAD models of fixed-wing aircraft and UAV structural components using SolidWorks and CATIA V5 by accurately reconstructing 3D geometry from physical measurements.
Design for Manufacturing (DFM): Engineered structural parts to meet strict manufacturing tolerances, GD&T standards, and complex assembly-fit requirements for physical fabrication.
Documentation & Compliance: Audited technical engineering documentation and fabrication drawings to ensure strict compliance with airworthiness and industry design standards.
Design Iteration: Bridged the gap between physical hardware and digital models by conducting design iterations and geometry reviews for manufacturing readiness.

Education

Institute of Space Technology, Islamabad BE, Aerospace engineering, 2.86 2022 – 2026

Other experience

Consumer Product Design & Aesthetic Surface Modeling Designed custom consumer products that blend aesthetic detailing with mechanical functionality, including a highly detailed screwdriverflask hybrid featuring decorative flower. Executed complex surface modeling and solid geometry to transition conceptual ideas into fully manufacturable product files.
Mechanical Drivetrain & Gear Modeled precision mechanical drivetrain components, focusing on complex gear profiles and mechanical linkages. Applied reverse-engineering techniques to accurately rebuild 3D geometry from physical measurements, translating the data into fully dimensioned, machining-ready engineering drawings.
Industrial Work Rigs, Weldments & Sheet Metal Engineered heavy-duty functional industrial work rigs, fixtures, and structural frames. Utilized specialized CAD modules to generate precise sheet metal flat patterns (accounting for bends and gauge-appropriate tolerances) and comprehensive structural weldments, complete with detailed weld symbols and BOMs for shop-floor fabrication.
UAV Airframes & Drone Propeller Modeling Designed specialized UAV structural frames and custom drone propellers. Focused on optimizing the balance between lightweight design and structural strength, producing high-fidelity 3D assemblies and fabrication-ready 2D drawings suitable for rapid prototyping and aerospace manufacturing.
Rocket Component Design & Simulation Validation Engineered flight-critical rocket components, including optimized nose cones and stabilizing fins. Ensured geometry was strictly simulation-ready, subsequently validating aerodynamic efficiency and structural integrity through ANSYS Fluent (CFD) and ANSYS Mechanical (FSI) to confirm performance under demanding operational stresses.
Full Aircraft Structural CAD Design Developed comprehensive 3D models for complete aircraft assemblies, detailing both external aerodynamic surfaces and complex internal structural layouts. Designed critical load-bearing components including ribs, spars, and fuselage frames using SolidWorks and CATIA V5. Delivered multi-part assemblies.