Thamarai Kannan T.
Optical & Mechanical Design Engineer | Zemax, SolidWorks, Inventor | Ex-ASML EUV Systems
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About
Are you looking to bring a complex optical or opto-mechanical system from concept to a validated, working prototype? I can help you get there.
I hold an MSc in Photonics & Laser Technology (Leibniz University Hannover, Germany) and a BEng in Mechanical Engineering, plus 5+ years of hands-on experience spanning precision optical systems — including 3 years at ASML (Netherlands) performing calibration, qualification, and system-level troubleshooting on EUV lithography systems to strict optical and mechanical specifications. I've also worked in opto-mechanical R&D at Fraunhofer Institute and precision interferometer alignment at Max Planck Institute for Gravitational Physics.
My interdisciplinary background lets me balance optical performance, mechanical manufacturability, and cost — so what you get is a design that actually works when built, not just on paper.
Here's what I can deliver for your project:
• End-to-end system development — feasibility consultation, schematic design, BOM, and prototype validation
• Optical design & simulation — lens design, aberration correction, tolerance analysis (Zemax OpticStudio)
• Imaging systems — objectives, microscopes, relay systems, telescopes, projection systems
• Illumination optics — LED secondary optics, headlights, BLU systems, custom beam shaping
• Opto-mechanical design — kinematic & semi-kinematic mounting, athermalization, 3D modeling and structural/FEA analysis (Autodesk Inventor, SolidWorks, Pro/E, ANSYS)
• Precision alignment & metrology — interferometry, optical bench setup, calibration
• Signal processing & automation — MATLAB, Python
• Professional documentation — GD&T drawings, technical reports, LaTeX/MS Office
I bring the same discipline I used qualifying multi-million euro lithography systems to every project I take on — clear communication, rigorous documentation, and deliverables that meet spec the first time.
Let's discuss your project and how I can help you get there.
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I hold an MSc in Photonics & Laser Technology (Leibniz University Hannover, Germany) and a BEng in Mechanical Engineering, plus 5+ years of hands-on experience spanning precision optical systems — including 3 years at ASML (Netherlands) performing calibration, qualification, and system-level troubleshooting on EUV lithography systems to strict optical and mechanical specifications. I've also worked in opto-mechanical R&D at Fraunhofer Institute and precision interferometer alignment at Max Planck Institute for Gravitational Physics.
My interdisciplinary background lets me balance optical performance, mechanical manufacturability, and cost — so what you get is a design that actually works when built, not just on paper.
Here's what I can deliver for your project:
• End-to-end system development — feasibility consultation, schematic design, BOM, and prototype validation
• Optical design & simulation — lens design, aberration correction, tolerance analysis (Zemax OpticStudio)
• Imaging systems — objectives, microscopes, relay systems, telescopes, projection systems
• Illumination optics — LED secondary optics, headlights, BLU systems, custom beam shaping
• Opto-mechanical design — kinematic & semi-kinematic mounting, athermalization, 3D modeling and structural/FEA analysis (Autodesk Inventor, SolidWorks, Pro/E, ANSYS)
• Precision alignment & metrology — interferometry, optical bench setup, calibration
• Signal processing & automation — MATLAB, Python
• Professional documentation — GD&T drawings, technical reports, LaTeX/MS Office
I bring the same discipline I used qualifying multi-million euro lithography systems to every project I take on — clear communication, rigorous documentation, and deliverables that meet spec the first time.
Let's discuss your project and how I can help you get there.
Experience
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Optical & Mechanical Design Engineer
Freelancer · Freelance
Feb 2022 –
Present
4 yrs 5 mos
Coimbatore, TN, India
- Designed and validated optical systems for microscopy and imaging applications based on customer requirements. - Developed illumination and imaging paths, optimized performance using Zemax simulations. - Designed opto-mechanical components using SolidWorks and AutoCAD with manufacturability in mind. - Selected optical components, prepared BOMs, and supported system assembly and debugging.
Optical relevance: End-to-end optical design ownership from concept to prototype. -
EUV System Engineer
ASML · Full-time
Jan 2023 –
May 2026
3 yrs 4 mos
Veldhoven, NB, Netherlands
- Calibrated, adjusted, and performance qualified EUV lithography systems against strict optical and system-level
specifications.
- Executed system-level troubleshooting using error codes,root-cause analysis, and structured escalation processes. - Conducted hands-on optical, mechanical, and system adjustments within ISO cleanroom environments.
- Supported new system introductions by identifying optical and process bottlenecks and proposing improvements.
- Logged optical performance, process data, and qualification results in SAP and technical databases, ensuring
traceability and quality compliance.
Optical relevance: High-precision system calibration, performance validation, cross-disciplinary troubleshooting, EUV
optics exposure, laser tracker, theodolite, Spatial Analyzer. -
Optical Systems Intern
Max Planck Institute for Gravitational Physics · Internship
Oct 2018 –
Apr 2026
7 yrs 6 mos
Hanover, NDS, Germany
- Commissioned, calibrated and validated a multi-interferometer optical measurement system with nano meter resolution
for satellite laser communication system application. - Diagnosed misalignments and damaged optical components across seven interferometers using various optical alignment
methods using lab equipments. - Designed precision opto-mechanical parts for realignment and integration using Zemax and Solidworks. - Validated system performance using photodiodes, oscilloscopes, and MATLAB-based signal processing.
Optical relevance: Interferometry, alignment, precision optics, metrology, Laser tracking, Theodolite, Spatial analysis. -
Master Thesis/Research Intern–Optical Sensor Development
Fraunhofer Institute for Production Technology · Internship
Oct 2020 –
Jul 2021
9 mos
Aachen, NRW, Germany
- Designed, developed, tested and validated a functional IR optical scanner with spectrometer for real-time monitoring of
additive manufacturing quality. - Designed and optimized optical layouts (illumination, projection, imaging) using Zemax. - Performed aberration correction using Zernike polynomials and finalized optical component selection. - Assembled an opto-mechatronic IR sensor and validated system performance through image and signal processing
in MATLAB.
Optical relevance: IR optics, sensor design, aberration theory, experimental validation, Laser tracking, Spatial analysis -
Research Project–3D Optical DepthSensor
Leibniz Universität · Internship
Nov 2019 –
Feb 2020
3 mos
Hanover, NDS, Germany
- Designed a 3D depth sensing system for smart warehouse applications. - Selected suitable 3D imaging principles based on literature review and system requirements. - Built an experimental prototype and processed 3D data using Python.
Optical relevance: 3D imaging principles, system prototyping, data processing.
Education
- Leibniz University Hannover Master of science, Photonics and laser technology (Optical Technology) 2017 – 2021
- Karpagam college of engineering Bachelor of Engineeering, Mechnaical Engineering 2011 – 2015
Stats
0 followers, 0 following
Age: 32
Joined: July 13, 2026
Last seen: July 13, 2026
Languages
Tamil Native or bilingual proficiency
English Full professional proficiency
German Full professional proficiency
Location
Coimbatore, Tamil Nadu, India