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Osama R.

Mechanical engineering professional with SolidWorks experience and PTC Creo

Banī Suwayf, Egypt

Global rank:

16,470 / 139,295

Skill pts: 5

2D AutoCAD ANSYS ANSYS FEA Part Design Simulation

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About

Mechatronics Engineer | Expert 3D CAD Modeling, FEA/CFD Simulation & Robotics

About Me / Biography:
I am a Mechatronics Engineering graduate with a strong track record in mechanical design, structural validation, and autonomous systems. I specialize in turning complex concepts into manufacturing-ready 3D models and performing rigorous physics simulations to ensure real-world reliability.

My Core Expertise Includes:

3D CAD Modeling & Drafting: Expert-level parametric part design, complex assemblies, and detailed 2D manufacturing drawings using SolidWorks and PTC Creo.

Engineering Simulation (CAE): Advanced Finite Element Analysis (FEA) and Computational Fluid Dynamics (CFD) using ANSYS to validate structural integrity, stress concentrations, and fluid behavior.

Robotics & Automation: Designing physical chassis and mechanical enclosures optimized for autonomous navigation (ROS/ROS2) and electronics integration.

Highlighted Accomplishments:

Certified SOLIDWORKS Associate (CSWA): Globally verified proficiency in 3D modeling and engineering design practices.

ALFRED (Autonomous Logistics Robot): Led the mechanical design and structural validation for a heavy-duty, 500kg payload autonomous mobile robot.

Formula Student & EVER Competitions: Served as Head of Suspension, designing, simulating, and optimizing high-performance vehicle dynamics and lightweight chassis components under strict engineering constraints.

Experience

Head of Suspension Design & Vehicle Dynamics RPM Student Organization – EVER Competition · Self-employed Feb 2024 – Nov 2024 9 mos Cairo, Cairo Governorate, Egypt Led the mechanical design, kinematic optimization, and structural validation of the custom suspension and steering systems for an electric race vehicle competing in the EVER Competition. Focused heavily on parametric 3D modeling, weight optimization, and ensuring components were fully optimized for manufacturability.

Key Responsibilities & Technical Achievements:

CAD Modeling & Assembly: Utilized SolidWorks to design a lightweight, high-strength double-wishbone suspension system, steering linkages, and upright assemblies. Managed complex multi-body assemblies and generated production-ready 2D engineering drawings.

Kinematics & Geometry: Optimized suspension geometry (roll center, camber gain, caster, and toe variations) to maximize tire contact patch and enhance vehicle handling characteristics under dynamic loading.

Structural Analysis & FEA: Performed finite element analysis (FEA) to evaluate stress distribution, safety factors, and deflection on critical load-bearing components like wishbones and wheel hubs, successfully reducing overall subsystem weight without compromising structural integrity.

Collaboration: Coordinated directly with chassis and powertrain integration teams to eliminate spatial packaging conflicts and ensure seamless vehicle assembly.

Education

Bachelor Degree Mechatronics Engineer, Mechacnial Enginering, 3.71 2021 – 2026 Activities and Societies: RPM Student Organization (Formula Student & EVER Teams), Junior Teaching Assistant for Engineering Drawing Rigorous, project-based engineering program specializing in the integration of mechanical design, electrical systems, and software.

Other experience

Mechanical Design & Simulation Engineer (ROV Project) Engineered and validated the structural and mechanical systems for a high-performance Remotely Operated Underwater Vehicle (ROV). Specialized in translating complex functional requirements into robust, production-ready 3D CAD models capable of withstanding harsh underwater environments.

Key Responsibilities & Technical Achievements:

3D CAD Architecture: Utilized advanced parametric modeling to design the main chassis frame, integrated thruster mounts, and localized component layouts ensuring optimal weight-to-buoyancy distribution.

Waterproof Enclosure Design: Designed and sealed custom cylindrical enclosures for internal electronics and power systems, focusing on material selection, O-ring sealing configurations, and pressure tolerance.

Advanced FEA Simulation: Conducted rigorous Finite Element Analysis (FEA) to perform hydrostatic pressure tests, structural stress-strain analyses, and fatigue evaluations on the hull and critical joints to eliminate risk of structural failure.

Weight & Fluid Optimization: Managed the vehicle’s center of gravity (CG) and center of buoyancy (CB) within the CAD environment to guarantee underwater stability and predictable hydrodynamic maneuvering.

Licenses & Certifications

SolidWorks Design Associate (CSWA) SOLIDWORKS May 2026 – Present