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Juan S.

Mechanical Design & FEA Specialist | SolidWorks, Ansys & Prototyping

Madrid, Spain

Global rank:

15,921 / 133,901

Skill pts: 5

2D & 3D by Solidworks 3D Modeling Autodesk Fusion 360 FEA Finite Element Analysis Mechanical Design

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About

I am an Industrial Systems Engineering student and a Mechanical Designer specializing in structural validation (FEA) and rapid manufacturing. As the Chassis Manager for a Formula Student team, I have extensive experience designing complex, high-stress components under tight deadlines.

My focus is on providing end-to-end engineering solutions: from 3D CAD modeling and structural analysis (Ansys) to weight reduction and topology optimization. Furthermore, I run my own additive manufacturing hub, allowing me to understand Design for Manufacturing (DFM) deeply and produce functional physical prototypes in technical materials like PA-CF and ABS. Let's build something functional and optimized.

Experience

Founder & Additive Manufacturing Specialist Sori Prints S.L · Full-time Sep 2025 – Present 8 mos El Boalo, MD, Spain Management of industrial 3D printing services using high-speed FDM technology. Specialized in Design for Manufacturing (DFM) and producing functional mechanical parts using engineering-grade polymers such as Nylon-Carbon Fiber (PA-CF) and ABS.
Chassis Member & Lead of Structures Formula UEM · Full-time Sep 2025 – Present 8 mos Villaviciosa de Odón, MD, Spain Design and topological optimization of critical race car components using SolidWorks. Validation of structural integrity through static simulations in Ansys, achieving significant weight reductions while maintaining safety factors. Management of the structures sub-department and manufacturing coordination.

Education

Universidad Europea de Madrid (UEM) Bachelor's Degree in Industrial Systems Engineering, Mechanical Engineering, null 2021 – 2027 (expected) Activities and Societies: Formula Student UEM (FUEM) - Chassis Member & Lead of Structures Core coursework focused on advanced mechanical design, numerical calculation, and project management. Strong emphasis on applying theoretical knowledge to real-world engineering challenges through hands-on CAD modeling (SolidWorks) and structural finite element analysis (Ansys).

Other experience

Leroy Merlin Provided technical advice to professionals and individuals on hardware and machinery, translating technical specifications into practical solutions.
IT & AI Systems Architect (Personal Project) Deployment and management of a self-hosted server cluster on a Raspberry Pi 5 using Docker and WireGuard. Implementation of an AI-orchestrated SysOps assistant using open-source LLMs to manage the network and automate workflows via n8n.