Mario S.

Experience

• CAD ENGINEER MBM · Full-time May 2001 – Present 25 yrs United Kingdom • Utilized CATIA V5/V6 and 3DEXPERIENCE (3DX) for advanced Class-A surface and solid modelling.
  • Designed components from initial concept through to final production-ready release.
  • Delivered full-cycle design solutions, translating ideas into validated engineering concepts.
  • Prepared Bills of Materials (BOMs) for each project, coordinated the release of elements into production, and provided ongoing CAD and design support throughout the manufacturing phase.
  • Supported show-car development projects, delivering design-intent components and engineering solutions aligned with styling and feasibility targets.
  • Integrated multiple manufacturing processes (5-Axis CNC, RPT, Clay Top-Cut) into design strategy to ensure feasibility and quality.
  • Designed and developed GRP and carbon fibre composite tooling and structural components.
  • Coordinated with cross-functional engineering and production teams to optimize design for manufacturing and assembly (DFMA).
  • Executed kinematic analysis and motion validation for complex assemblies to ensure functional accuracy.
  
  • Collaborated with the sales team to develop customized design solutions based on individual client requirements.
  • Produced detailed floor plans, elevations, and sectional drawings incorporating interior design elements using AutoCAD and AutoCAD Architecture, aligned with client specifications.
  • Prepared Bills of Materials (BOMs) for each project, coordinated the release of elements into production, and provided ongoing CAD and design support throughout the manufacturing phase.
  
  • Produced detailed 2D floor plans, elevations, sections, and MEP layouts using AutoCAD.
  • Interpreted digital survey data (Faro Focus scanner) and field notes to generate comprehensive plans.
  • Integrated AutoCAD, ReCap, and Revit for complete project delivery.
  • Supervised and reviewed CAD work from office team, sign off CAD work to be delivered to clients.
  
  • Designed mechanical components using CATIA V5 and AutoCAD (2D/3D).
  • Programmed and operated CNC machines for custom mechanical parts.
  • Conducted reverse engineering and mechanical calculations.
  • Planned and executed projects involving furniture, interiors, and utility installations.
  • Managed machining processes including tool setup, material alignment, and final assembly.