About
Mechanical and Manufacturing Engineer with hands-on experience in CAD modelling, FEA simulation and design for manufacturing across automotive, medical device and industrial applications. Skilled in turning concepts into robust, manufacturable components using tools such as SolidWorks, Siemens NX, CATIA, Creo, ANSYS and ABAQUS, with strong knowledge of material selection and manufacturing processes including additive manufacturing, CNC machining and rapid prototyping. Experience includes improving catheter production throughput in medical devices, optimising laser-welded automotive components, and designing suspension systems for Formula Student and Baja vehicles, supported by a double Master’s in Manufacturing Engineering & Management and a top-ranked Mechanical Engineering bachelor’s degree.
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Experience
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Master Thesis
Coloplast · Internship
Feb 2025 –
Jul 2025
5 mos
Denmark
• Analysed Coloplast’s extruder-corrugator setup for catheter throughput and manufacturability of packaging and sleeves.
• Conducted simulation-based optimisation, proven experimentally, achieving ~50% mean throughput gain, peaking ~80%.
• Designed and prototyped smooth-corrugated catheter packaging and pleated protective sleeves, setup-compatible.
• Achieved leak-proof interlocking, packaging portability, sleeve sterility, usability, and confirmed manufacturability.
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Summer Project
voestalpine · Internship
Jul 2024 –
Aug 2024
1 mos
Italy
• Worked with a multinational team of 7 to inspect end-of-life HPDC tools and conducted a Life Cycle Assessment (LCA).
• Demonstrated remanufacturing reduced CO2 by ~62% and material costs by ~68% (€106k to €34k) versus downcycling.
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Bachelor Thesis
Royal Enfield · Internship
Jan 2023 –
Jun 2023
5 mos
India
• Investigated fuel tank leakage in laser-welded pump bracket joints, identified 5-6 failures per 10 tanks.
• Identified six weld defect types, mainly pinholes, through visual inspection and dye penetration testing methods.
• Conducted DOE trials (Taguchi-GRA), validated welds with microstructural analysis (optical microscopy) and hardness.
• Optimised laser welding parameters, reducing defects to ~1/10 tanks, improving first-pass yield and reducing downtime.
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Mechanical Design Intern
ELGi Equipments Limited · Internship
Jul 2022 –
Aug 2022
1 mos
India
• Designed sheet metal frames and assembled Screw Air Compressors components, applied GD&T for manufacturability.
• Created BOMs, detailed and exploded drawings of the compressor assembly and applied DFMEA for risk analysis.
Education
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University College Dublin
ME, Manufacturing Engineering, 4.2/5
2023 – 2025
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Aalto University
Msc, Manufacturing Engineering, 4.2/5
2023 – 2025
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College of Engineering Guindy (CEG), Anna University, Chennai, India.
BE, Mechanical Engineering, 8.8/10
2019 – 2023