Sem D.

Experience

• Senior Mechanical Engineer aRobotics Company · Full-time Jun 2023 – Jul 2024 1 yrs 1 mos Ossining, NY, United States - Collaborated with cross-functional teams to prototype field deployment Automation platforms for Department of Defense & Security (DOD) contracts, reducing operational cost for clients by 65% through innovative applications in Robotics, Computer Vision Imaging, GPR technology, FEA testing, and Electronic Vehicles.
  - Iterated python-sourced detection systems using FLIR cameras, resulting in a 75% construction improvement in maintenance diagnostics through real-time leak detection, thermal surveillance, and non-destructive inspection assessments.
  - Created precise Fusion 360 CAD models for autonomous vehicle components, optimizing designs to reduce manufacturing processes by 20% and enhance product reliability.
  - Integrated mechanical and electrical designs with KiCAD for EV engineering application, optimizing chassis enclosures to improve BMS systems and electronic performance, further extending vehicle storage capacity.
  - Conducted focus design reviews leading to cost-effective designs and a 50% reduction in lead times by implementing hybrid manufacturing processes that combine additive manufacturing with CNC, Milling, and Sheet Metal machining processes.
  - Designed visual reference schematics to streamline electronic wiring procedures for DFMA application using IP-Rated and MIL-SPEC practice standards, improving efficiency in Rover systems, semiconductor components, and integration of microcontrollers & microprocessors
• Product Design Engineer Lighting Serivce Inc. · Full-time Jul 2019 – Jan 2023 3 yrs 6 mos Stony Point, NY, United States - Led design efforts for mechanical systems and LED components in Luminaire fixtures, integrating wireless technology, Control Track Systems for Legacy and New Products.
  - Collaborated with cross-functional teams to meet client specifications, optimizing manufacturing processes, manage project logistics, cost analysis, and DFM & DFMA principles.
  - Automated Control Assembly processes, design validations to comply with ASME Y14.5 GD&T standards, reducing defects by 65% and improving workflow efficiency by 90%.
  - Delivered product iterations using CAD modeling, sheet metal, injection molding, and additive manufacturing, scaling commercial production to 2,500-5,000 sold units annually.
  - Implemented 5S Lean Manufacturing optimization, streamlining electronic testing, prototype builds, and driving workflow efficiency improvements.
• Product Design Engineer Everlasting Valve, Incorporated · Internship Feb 2018 – Jun 2018 4 mos South Plainfield, NJ, United States - Managed $3-$12 million dollar projects for the development of commercial valves and custom manufactured components for domestic and international markets
  - Served as a liaison to the Vice President of Business Sales Development to improve brand strategy, marketing positioning, and competitive analysis
  - Conducted design validation for mechanical and electrical systems in compliance with industry standards such as ISO 9001:2016 & ASME BPVC.VIII.1-2015
  - Managed quality assurance for design verification to meet project deadlines using Solidworks PDM to sustain CAD data management and CAD model revisions.
• Product Development Engineer PepsiCo Global Research & Development · Internship Nov 2015 – Oct 2016 11 mos Valhalla, NY, United States - Benchmarked product development procedures for brand marketing innovations, strategic research initiatives for project roadmaps, and global beverage MMO platforms
  - Structured design methods to appeal to international consumer markets, support economic business development efforts, and develop functional prototypes of beverage dispensers
  - Validated PPE, GMP procedures for equipment development, cooling and dispensing efficiency, and test process control
  - Scheduled project timelines for field service requests, including component installation, quality equipment control, and regional customer support