About
Hands-on mechanical and simulation engineer with over 20 years of experience leading design and validation across PPE, medical devices, and consumer products. Specialized in SolidWorks and Abaqus for structural, impact, and thermal analysis. Proven success in developing helmet liners, custom-fit respirators, and advanced 3D imaging systems. Extensive experience with digital prototyping, CFD pressure drop modeling, and porous media calibration. Comfortable collaborating remotely on R&D and production-scale projects, especially for startups and small teams. Open to part-time consulting and flexible freelance work.
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Experience
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Sr. Mechanical Engineer
private · Full-time
Oct 2023 –
Present
2 yrs 2 mos
Lexington, KY, United States
Led CFD validation for Powered Air-Purifying Respirators (PAPRs)
Developed inverse-calibrated Abaqus impact simulations for helmet testing
Integrated CFD + lab data for porous media flow modeling
Supported regulatory alignment with UL and NIOSH standards
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Director of Mechanical Engineering
Seikowave · Full-time
Jan 2013 –
Oct 2023
10 yrs 9 mos
Lexington, KY, United States
Reduced imaging system noise 5× through FEA/CFD-based redesign
Saved $180K CapEx by optimizing low-volume production
Patented field system thermal/cooling design (US20180031950A1)Built end-to-end custom-fit N95 mask workflow using 3D scanning
Led tire tread depth scanner hardware through R&D to pilot production
Used Blender for projection pattern analysis in photogrammetry systems
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Sr. Project Engineer – Technology Development
Panasonic · Full-time
May 2012 –
Dec 2013
1 yrs 7 mos
Lexington, KY, United States
Used Abaqus Explicit to pass UL tests in first engineering builds
Optimized flow and pressure through HEPA media using SolidWorks CFD
Led materials test efforts to feed accurate FEA models