Kewal Chand S.
Experienced Mechanical Design Engineer | Expert in CAD, FEA & Scalable Manufacturing
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About
I am a highly skilled Mechanical Design Engineer with over nine years of experience in product development, robotics, and manufacturing optimization. My expertise lies in designing high-precision mechanical systems, prototyping, and taking products from concept to scalable production. I specialize in SolidWorks, CAD modelling, FEA analysis, DFM/DFA principles, and rapid prototyping to create innovative solutions for complex engineering challenges.
Top Skills & Strengths:
-3D CAD Modeling & Mechanical Design – Expertise in SolidWorks, creating detailed 3D models, technical drawings, and complex assemblies.
-Finite Element Analysis (FEA) & Simulation – Proficient in ANSYS and SolidWorks Simulation for stress, thermal, and kinematic analysis to ensure reliable designs.
-Prototyping & Testing – Hands-on experience with 3D printing, machining, injection moulding, and sheet metal fabrication to develop functional prototypes.
-Manufacturing Optimization (DFM/DFA) – Skilled in design for manufacturing and assembly, ensuring cost-effective, scalable, and production-ready solutions.
-Robotics & Automation – Experience designing actuators, robotic hands, and motion systems, integrating electromechanical components for automation.
-Tolerance Stack-Up & GD&T – Strong understanding of geometric dimensioning and tolerancing (GD&T) for precise component fit and function.
-Cross-functional collaboration – Worked with suppliers, manufacturers, and electrical and software teams to bring ideas to reality.
Services I Offer:
- 3D CAD Design & Product Development – Turning ideas into fully detailed CAD models and engineering drawings.
- Prototyping & Manufacturing Support – Helping businesses test and refine their products with hands-on prototyping and manufacturing consulting.
- FEA & Engineering Simulations – Ensuring product reliability with structural, thermal, and dynamic simulations.
- Design for Robotics & Automation – Developing robotic components, automation systems, and motion mechanisms.
- Technical Documentation & Reports – Creating engineering reports, assembly instructions, and manufacturing specs for production.
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Top Skills & Strengths:
-3D CAD Modeling & Mechanical Design – Expertise in SolidWorks, creating detailed 3D models, technical drawings, and complex assemblies.
-Finite Element Analysis (FEA) & Simulation – Proficient in ANSYS and SolidWorks Simulation for stress, thermal, and kinematic analysis to ensure reliable designs.
-Prototyping & Testing – Hands-on experience with 3D printing, machining, injection moulding, and sheet metal fabrication to develop functional prototypes.
-Manufacturing Optimization (DFM/DFA) – Skilled in design for manufacturing and assembly, ensuring cost-effective, scalable, and production-ready solutions.
-Robotics & Automation – Experience designing actuators, robotic hands, and motion systems, integrating electromechanical components for automation.
-Tolerance Stack-Up & GD&T – Strong understanding of geometric dimensioning and tolerancing (GD&T) for precise component fit and function.
-Cross-functional collaboration – Worked with suppliers, manufacturers, and electrical and software teams to bring ideas to reality.
Services I Offer:
- 3D CAD Design & Product Development – Turning ideas into fully detailed CAD models and engineering drawings.
- Prototyping & Manufacturing Support – Helping businesses test and refine their products with hands-on prototyping and manufacturing consulting.
- FEA & Engineering Simulations – Ensuring product reliability with structural, thermal, and dynamic simulations.
- Design for Robotics & Automation – Developing robotic components, automation systems, and motion mechanisms.
- Technical Documentation & Reports – Creating engineering reports, assembly instructions, and manufacturing specs for production.
Experience
-
Senior Mechanical Engineer
Moley Services UK Ltd. · Part-time
Mar 2018 –
Present
8 yrs 3 mos
London, England, United Kingdom
•Spearheaded the design and development of 5+ robotic kitchens of Moley Robotics.
•Revamped the A-AIR Kitchen model, eliminating 100 kg of excess weight, streamlining assembly, and reducing costs by 30%.
•Forged strategic partnerships across the UK, Germany, Italy, Turkey, and China, driving superior product performance and rapid manufacturing scalability.
•Utilized advanced SolidWorks modelling, improving virtual testing efficiency by 30% using optimized URDF models of the kitchens and enhancing production precision.
•Optimized supplier negotiations, integrating lean manufacturing strategies to reduce production costs by 20-30% and enhance supply chain efficiency. -
Design Associate
Fracktal Works Pvt. Ltd. · Full-time
Jul 2015 –
Dec 2017
2 yrs 5 mos
Bengaluru, KA, India
•Designed and developed high-precision 3D-printed components for in-house and client projects, enhancing efficiency in conventional and additive manufacturing processes.
•Leveraged FEA and simulation tools to cut production cycles by 40%, driving superior product quality and faster launches.
•Propelled revenue growth of 3D printing service business by 50%, revolutionizing print quality, on-time delivery, and client engagement.
•Mentored and trained resellers and clients in design optimization for 3D printing, strengthening business partnerships.
Education
- PDPM Indian Institute of Information Technology Design and Manufacturing Jabalpur Bachelor of Technology (B.Tech.), MECHANICAL ENGINEERING 2011 – 2015
Licenses & Certifications
- SolidWorks Surfacing Professional (CSWPA-SU) Dassault Sysems Feb 2022 – Present See credential
- SolidWorks Sheet Metal Professional (CSWPA-SM) Dassault Sysems Feb 2022 – Present See credential
- SolidWorks CAD Design Professional (CSWP) Dassault Sysems Nov 2021 – Present See credential
Stats
0 followers, 0 following
Joined: March 19, 2025
Last seen: April 27, 2025
Area of Expertise
Machine Design
3D Printing Design
Mechanical Drafting
Engineering Design
Mechanical Engineering
CAD Drawing Services
Reverse Engineering
FEA Finite Element Analysis
SolidWorks Design Services
3D Solid Modeling
CAD Conversion Services
Design Engineering Services
Assembly Modeling Services
AutoCAD Drawing Services
Mechanical Design Services
Mechanical CAD Design
Manufacturing Drawings
Design for Assembly Services
Mechanical Drawing Services
CAD Data Conversion Services
Languages
English Full professional proficiency
Hindi Native or bilingual proficiency
Location
Jhunjhunu, Rajasthan, India