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CAD mechanical hydraulic designer Ended
About the job
Scope of Work (SOW): Hydraulic System Design for 8-Axis Automated Tractor Attachment
1. Project Overview
The objective of this project is to design a high-performance, 8-axis automated hydraulic system for a 2.5-ton class agricultural attachment. The system will be powered directly by a 50HP tractor’s hydraulic resource (without an independent reservoir) and controlled via a PLC and proportional joysticks.
2. Technical Specifications of Actuators (8 Sections)
The design must accommodate the following specific components:
Section 1 (Arm Swing): Swing Bearing (Slew Ring) driven by Hydraulic motor for turning bearing drive for 1-ton excavator(Include brake and shockless relief valves)
Section 2 (Gripper Rotation): 150° Rotary Actuator.
Section 3 (Gripper Open/Close): Tandem Cylinder (Synchronized control).
Section 4 (Arm Pitch): 30° Tandem Cylinder (High-load support).
Section 5 (Main Lift): Large-bore Double-acting Cylinder (For heavy lifting).
Section 6 (Outrigger/Blade): High-pressure Double-acting Cylinder (For stabilization).
Section 7 (Support Base): 30° Telescopic Cylinder (1-ton load capacity).
Section 8 (Cutter Movement): Telescopic Cylinder for linear positioning.
3. Core Engineering Requirements
Efficiency: Implement a Load Sensing (LS) system with Pressure Compensators for each section to ensure multi-functional synchronization.
Pressure Management: Design a Multi-stage Relief Valve circuit to adjust system pressure dynamically (5... read more
1. Project Overview
The objective of this project is to design a high-performance, 8-axis automated hydraulic system for a 2.5-ton class agricultural attachment. The system will be powered directly by a 50HP tractor’s hydraulic resource (without an independent reservoir) and controlled via a PLC and proportional joysticks.
2. Technical Specifications of Actuators (8 Sections)
The design must accommodate the following specific components:
Section 1 (Arm Swing): Swing Bearing (Slew Ring) driven by Hydraulic motor for turning bearing drive for 1-ton excavator(Include brake and shockless relief valves)
Section 2 (Gripper Rotation): 150° Rotary Actuator.
Section 3 (Gripper Open/Close): Tandem Cylinder (Synchronized control).
Section 4 (Arm Pitch): 30° Tandem Cylinder (High-load support).
Section 5 (Main Lift): Large-bore Double-acting Cylinder (For heavy lifting).
Section 6 (Outrigger/Blade): High-pressure Double-acting Cylinder (For stabilization).
Section 7 (Support Base): 30° Telescopic Cylinder (1-ton load capacity).
Section 8 (Cutter Movement): Telescopic Cylinder for linear positioning.
3. Core Engineering Requirements
Efficiency: Implement a Load Sensing (LS) system with Pressure Compensators for each section to ensure multi-functional synchronization.
Pressure Management: Design a Multi-stage Relief Valve circuit to adjust system pressure dynamically (5... read more
Scope of Work (SOW): Hydraulic System Design for 8-Axis Automated Tractor Attachment
1. Project Overview
The objective of this project is to design a high-performance, 8-axis automated hydraulic system for a 2.5-ton class agricultural attachment. The system will be powered directly by a 50HP tractor’s hydraulic resource (without an independent reservoir) and controlled via a PLC and proportional joysticks.
2. Technical Specifications of Actuators (8 Sections)
The design must accommodate the following specific components:
Section 1 (Arm Swing): Swing Bearing (Slew Ring) driven by Hydraulic motor for turning bearing drive for 1-ton excavator(Include brake and shockless relief valves)
Section 2 (Gripper Rotation): 150° Rotary Actuator.
Section 3 (Gripper Open/Close): Tandem Cylinder (Synchronized control).
Section 4 (Arm Pitch): 30° Tandem Cylinder (High-load support).
Section 5 (Main Lift): Large-bore Double-acting Cylinder (For heavy lifting).
Section 6 (Outrigger/Blade): High-pressure Double-acting Cylinder (For stabilization).
Section 7 (Support Base): 30° Telescopic Cylinder (1-ton load capacity).
Section 8 (Cutter Movement): Telescopic Cylinder for linear positioning.
3. Core Engineering Requirements
Efficiency: Implement a Load Sensing (LS) system with Pressure Compensators for each section to ensure multi-functional synchronization.
Pressure Management: Design a Multi-stage Relief Valve circuit to adjust system pressure dynamically (50 bar to 200 bar) based on PLC signals.
Safety & Stability:
Direct-mounted Counterbalance Valves and Check Valves on all cylinder ports.
Main Relief Valve and Unloading Valve for pump and tractor transmission protection.
Performance: Integration of a Regeneration Circuit to increase cycle speed and reduce pump load during arm lowering/retraction.
Contamination Control: Parallel 10-micron High-performance Line Filters with clogging indicators at the pressure inlet.
4. Operational Logic & Sequence (Groups P, O, S, A–H)
The system must be optimized for sequential automation controlled by a PLC.
Peak Power Demand: Approximately 25 L/min at 200 bar (~12kW hydraulic power).
Sequence Highlights:
Group E (Extraction): Peak pressure (180–200 bar), 25 L/min flow.
Group G (Destination): Medium pressure (100 bar) for precise gripper release.
Standby/Idle: The Unloading Valve must be activated during idle states to bypass flow to the tractor's return port.
5. Physical Standards & Connectivity
Main Line (P/T): 3/4" (19mm) ID hoses with PT (BSPT) fittings.
Cylinder Lines (A/B): 1/2" (13mm) ID hoses.
Valve Bank: 8-section Load Sensing Proportional Valve (Rated for 60 L/min minimum).
Electrical: 24V DC Solenoid Valves with DIN or Deutsch connectors.
6. Deliverables
Hydraulic Schematic Diagram: Utilizing standard ISO symbols with all set pressures and flow rates marked.
Bill of Materials (BOM): Comprehensive list including manufacturers, part numbers, and technical specifications.
Hose & Fitting Schedule: Detailed list of hose lengths, diameters, and fitting types.
Control Interface Diagram: Wiring schematic for the PLC-to-Solenoid interface (including relays/FET modules).
[Special Instructions for the Contractor]
Back Pressure Management: Since this system utilizes the tractor's internal reservoir, the return line must be designed to minimize back pressure to prevent seal failure.
Heat Dissipation: As there is no external tank, the circuit design must prioritize thermal efficiency to prevent overheating of the tractor's hydraulic oil.
Modular Design: The valve bank and safety blocks should be arranged for easy maintenance and access within the 2.5-ton frame. read less
1. Project Overview
The objective of this project is to design a high-performance, 8-axis automated hydraulic system for a 2.5-ton class agricultural attachment. The system will be powered directly by a 50HP tractor’s hydraulic resource (without an independent reservoir) and controlled via a PLC and proportional joysticks.
2. Technical Specifications of Actuators (8 Sections)
The design must accommodate the following specific components:
Section 1 (Arm Swing): Swing Bearing (Slew Ring) driven by Hydraulic motor for turning bearing drive for 1-ton excavator(Include brake and shockless relief valves)
Section 2 (Gripper Rotation): 150° Rotary Actuator.
Section 3 (Gripper Open/Close): Tandem Cylinder (Synchronized control).
Section 4 (Arm Pitch): 30° Tandem Cylinder (High-load support).
Section 5 (Main Lift): Large-bore Double-acting Cylinder (For heavy lifting).
Section 6 (Outrigger/Blade): High-pressure Double-acting Cylinder (For stabilization).
Section 7 (Support Base): 30° Telescopic Cylinder (1-ton load capacity).
Section 8 (Cutter Movement): Telescopic Cylinder for linear positioning.
3. Core Engineering Requirements
Efficiency: Implement a Load Sensing (LS) system with Pressure Compensators for each section to ensure multi-functional synchronization.
Pressure Management: Design a Multi-stage Relief Valve circuit to adjust system pressure dynamically (50 bar to 200 bar) based on PLC signals.
Safety & Stability:
Direct-mounted Counterbalance Valves and Check Valves on all cylinder ports.
Main Relief Valve and Unloading Valve for pump and tractor transmission protection.
Performance: Integration of a Regeneration Circuit to increase cycle speed and reduce pump load during arm lowering/retraction.
Contamination Control: Parallel 10-micron High-performance Line Filters with clogging indicators at the pressure inlet.
4. Operational Logic & Sequence (Groups P, O, S, A–H)
The system must be optimized for sequential automation controlled by a PLC.
Peak Power Demand: Approximately 25 L/min at 200 bar (~12kW hydraulic power).
Sequence Highlights:
Group E (Extraction): Peak pressure (180–200 bar), 25 L/min flow.
Group G (Destination): Medium pressure (100 bar) for precise gripper release.
Standby/Idle: The Unloading Valve must be activated during idle states to bypass flow to the tractor's return port.
5. Physical Standards & Connectivity
Main Line (P/T): 3/4" (19mm) ID hoses with PT (BSPT) fittings.
Cylinder Lines (A/B): 1/2" (13mm) ID hoses.
Valve Bank: 8-section Load Sensing Proportional Valve (Rated for 60 L/min minimum).
Electrical: 24V DC Solenoid Valves with DIN or Deutsch connectors.
6. Deliverables
Hydraulic Schematic Diagram: Utilizing standard ISO symbols with all set pressures and flow rates marked.
Bill of Materials (BOM): Comprehensive list including manufacturers, part numbers, and technical specifications.
Hose & Fitting Schedule: Detailed list of hose lengths, diameters, and fitting types.
Control Interface Diagram: Wiring schematic for the PLC-to-Solenoid interface (including relays/FET modules).
[Special Instructions for the Contractor]
Back Pressure Management: Since this system utilizes the tractor's internal reservoir, the return line must be designed to minimize back pressure to prevent seal failure.
Heat Dissipation: As there is no external tank, the circuit design must prioritize thermal efficiency to prevent overheating of the tractor's hydraulic oil.
Modular Design: The valve bank and safety blocks should be arranged for easy maintenance and access within the 2.5-ton frame. read less
Scope of Work (SOW): Hydraulic System Design for 8-Axis Automated Tractor Attachment
1. Project Overview
The objective of this project is to design a high-performance, 8-axis automated hydraulic system for a 2.5-ton class agricultural attachment. The system will be powered directly by a 50HP tractor’s hydraulic resource (without an independent reservoir) and controlled via a PLC and proportional... read more
1. Project Overview
The objective of this project is to design a high-performance, 8-axis automated hydraulic system for a 2.5-ton class agricultural attachment. The system will be powered directly by a 50HP tractor’s hydraulic resource (without an independent reservoir) and controlled via a PLC and proportional... read more
Scope of Work (SOW): Hydraulic System Design for 8-Axis Automated Tractor Attachment
1. Project Overview
The objective of this project is to design a high-performance, 8-axis automated hydraulic system for a 2.5-ton class agricultural attachment. The system will be powered directly by a 50HP tractor’s hydraulic resource (without an independent reservoir) and controlled via a PLC and proportional joysticks.
2. Technical Specifications of Actuators (8 Sections)
The design must accommodate the following specific components:
Section 1 (Arm Swing): Swing Bearing (Slew Ring) driven by Hydraulic motor for turning bearing drive for 1-ton excavator(Include brake and shockless relief valves)
Section 2 (Gripper Rotation): 150° Rotary Actuator.
Section 3 (Gripper Open/Close): Tandem Cylinder (Synchronized control).
Section 4 (Arm Pitch): 30° Tandem Cylinder (High-load support).
Section 5 (Main Lift): Large-bore Double-acting Cylinder (For heavy lifting).
Section 6 (Outrigger/Blade): High-pressure Double-acting Cylinder (For stabilization).
Section 7 (Support Base): 30° Telescopic Cylinder (1-ton load capacity).
Section 8 (Cutter Movement): Telescopic Cylinder for linear positioning.
3. Core Engineering Requirements
Efficiency: Implement a Load Sensing (LS) system with Pressure Compensators for each section to ensure multi-functional synchronization.
Pressure Management: Design a Multi-stage Relief Valve circuit to adjust system pressure dynamically (50 bar to 200 bar) based on PLC signals.
Safety & Stability:
Direct-mounted Counterbalance Valves and Check Valves on all cylinder ports.
Main Relief Valve and Unloading Valve for pump and tractor transmission protection.
Performance: Integration of a Regeneration Circuit to increase cycle speed and reduce pump load during arm lowering/retraction.
Contamination Control: Parallel 10-micron High-performance Line Filters with clogging indicators at the pressure inlet.
4. Operational Logic & Sequence (Groups P, O, S, A–H)
The system must be optimized for sequential automation controlled by a PLC.
Peak Power Demand: Approximately 25 L/min at 200 bar (~12kW hydraulic power).
Sequence Highlights:
Group E (Extraction): Peak pressure (180–200 bar), 25 L/min flow.
Group G (Destination): Medium pressure (100 bar) for precise gripper release.
Standby/Idle: The Unloading Valve must be activated during idle states to bypass flow to the tractor's return port.
5. Physical Standards & Connectivity
Main Line (P/T): 3/4" (19mm) ID hoses with PT (BSPT) fittings.
Cylinder Lines (A/B): 1/2" (13mm) ID hoses.
Valve Bank: 8-section Load Sensing Proportional Valve (Rated for 60 L/min minimum).
Electrical: 24V DC Solenoid Valves with DIN or Deutsch connectors.
6. Deliverables
Hydraulic Schematic Diagram: Utilizing standard ISO symbols with all set pressures and flow rates marked.
Bill of Materials (BOM): Comprehensive list including manufacturers, part numbers, and technical specifications.
Hose & Fitting Schedule: Detailed list of hose lengths, diameters, and fitting types.
Control Interface Diagram: Wiring schematic for the PLC-to-Solenoid interface (including relays/FET modules).
[Special Instructions for the Contractor]
Back Pressure Management: Since this system utilizes the tractor's internal reservoir, the return line must be designed to minimize back pressure to prevent seal failure.
Heat Dissipation: As there is no external tank, the circuit design must prioritize thermal efficiency to prevent overheating of the tractor's hydraulic oil.
Modular Design: The valve bank and safety blocks should be arranged for easy maintenance and access within the 2.5-ton frame. read less
1. Project Overview
The objective of this project is to design a high-performance, 8-axis automated hydraulic system for a 2.5-ton class agricultural attachment. The system will be powered directly by a 50HP tractor’s hydraulic resource (without an independent reservoir) and controlled via a PLC and proportional joysticks.
2. Technical Specifications of Actuators (8 Sections)
The design must accommodate the following specific components:
Section 1 (Arm Swing): Swing Bearing (Slew Ring) driven by Hydraulic motor for turning bearing drive for 1-ton excavator(Include brake and shockless relief valves)
Section 2 (Gripper Rotation): 150° Rotary Actuator.
Section 3 (Gripper Open/Close): Tandem Cylinder (Synchronized control).
Section 4 (Arm Pitch): 30° Tandem Cylinder (High-load support).
Section 5 (Main Lift): Large-bore Double-acting Cylinder (For heavy lifting).
Section 6 (Outrigger/Blade): High-pressure Double-acting Cylinder (For stabilization).
Section 7 (Support Base): 30° Telescopic Cylinder (1-ton load capacity).
Section 8 (Cutter Movement): Telescopic Cylinder for linear positioning.
3. Core Engineering Requirements
Efficiency: Implement a Load Sensing (LS) system with Pressure Compensators for each section to ensure multi-functional synchronization.
Pressure Management: Design a Multi-stage Relief Valve circuit to adjust system pressure dynamically (50 bar to 200 bar) based on PLC signals.
Safety & Stability:
Direct-mounted Counterbalance Valves and Check Valves on all cylinder ports.
Main Relief Valve and Unloading Valve for pump and tractor transmission protection.
Performance: Integration of a Regeneration Circuit to increase cycle speed and reduce pump load during arm lowering/retraction.
Contamination Control: Parallel 10-micron High-performance Line Filters with clogging indicators at the pressure inlet.
4. Operational Logic & Sequence (Groups P, O, S, A–H)
The system must be optimized for sequential automation controlled by a PLC.
Peak Power Demand: Approximately 25 L/min at 200 bar (~12kW hydraulic power).
Sequence Highlights:
Group E (Extraction): Peak pressure (180–200 bar), 25 L/min flow.
Group G (Destination): Medium pressure (100 bar) for precise gripper release.
Standby/Idle: The Unloading Valve must be activated during idle states to bypass flow to the tractor's return port.
5. Physical Standards & Connectivity
Main Line (P/T): 3/4" (19mm) ID hoses with PT (BSPT) fittings.
Cylinder Lines (A/B): 1/2" (13mm) ID hoses.
Valve Bank: 8-section Load Sensing Proportional Valve (Rated for 60 L/min minimum).
Electrical: 24V DC Solenoid Valves with DIN or Deutsch connectors.
6. Deliverables
Hydraulic Schematic Diagram: Utilizing standard ISO symbols with all set pressures and flow rates marked.
Bill of Materials (BOM): Comprehensive list including manufacturers, part numbers, and technical specifications.
Hose & Fitting Schedule: Detailed list of hose lengths, diameters, and fitting types.
Control Interface Diagram: Wiring schematic for the PLC-to-Solenoid interface (including relays/FET modules).
[Special Instructions for the Contractor]
Back Pressure Management: Since this system utilizes the tractor's internal reservoir, the return line must be designed to minimize back pressure to prevent seal failure.
Heat Dissipation: As there is no external tank, the circuit design must prioritize thermal efficiency to prevent overheating of the tractor's hydraulic oil.
Modular Design: The valve bank and safety blocks should be arranged for easy maintenance and access within the 2.5-ton frame. read less
Things to know
Expert
Skill Level
Open budget
Fixed-rate
Part-time
Job type
Under 1-month
Job duration
Areas of expertise
2D Mechanical Design
Hydraulic System Design
Job categories
Mechanical CAD Design
Mechanical Drafting
2D CAD Design Services
Mechanical Drawing Services
Mechanical Design Services
+2 more
Languages
English
Professional working proficiency
About the client
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India (08:35 am)
Posted
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