I will design sheet metal parts with flat pattern DXF ready for laser cutting
About this service
Need a sheet metal part your fabricator can cut and bend without phone calls and rework? I design brackets, panels, covers, enclosures and electronics chassis as real sheet metal, not solid blocks.
Every part is built the way it will be made:
- Real bend radii and a K-factor matched to your material, or to your fabricator's own bend table
- Flat pattern DXF with cut, bend and form layers, ready for the laser
- Bend reliefs, flange lengths and hole-to-bend distances checked so parts don't tear or distort
- PEM self-clinching nuts, studs and standoffs placed to catalogue sizes, so there are no loose nuts inside
- Cutouts for connectors, displays and buttons checked against your PCB or parts
- Louvres, slots and vent patterns a standard punch or laser can make
Materials:
- Aluminium (5052, 6061)
- Mild steel
- Stainless (304, 316)
- Galvanised steel 0.8 to 3 mm.
You get clean STEP files and DXF flat patterns. The Standard and Advanced packages also include fabrication drawings with a bend table and hardware callouts. See the sheet metal IoT chassis in my portfolio for an example of the full package.
Every part is built the way it will be made:
- Real bend radii and a K-factor matched to your material, or to your fabricator's own bend table
- Flat pattern DXF with cut, bend and form layers, ready for the laser
- Bend reliefs, flange lengths and hole-to-bend distances checked so parts don't tear or distort
- PEM self-clinching nuts, studs and standoffs placed to catalogue sizes, so there are no loose nuts inside
- Cutouts for connectors, displays and buttons checked against your PCB or parts
- Louvres, slots and vent patterns a standard punch or laser can make
Materials:
- Aluminium (5052, 6061)
- Mild steel
- Stainless (304, 316)
- Galvanised steel 0.8 to 3 mm.
You get clean STEP files and DXF flat patterns. The Standard and Advanced packages also include fabrication drawings with a bend table and hardware callouts. See the sheet metal IoT chassis in my portfolio for an example of the full package.
Need a sheet metal part your fabricator can cut and bend without phone calls and rework? I design brackets, panels, covers, enclosures and electronics chassis as real sheet metal, not solid blocks.
Every part is built the way it will be made:
- Real bend radii and a K-factor matched to your material, or to your fabricator's own bend table
- Flat pattern DXF with cut, bend and form layers, ready for the laser
- Bend reliefs, flange lengths and hole-to-bend distances checked so parts don't tear or distort
- PEM self-clinching nuts, studs and standoffs placed to catalogue sizes, so there are no loose nuts inside
- Cutouts for connectors, displays and buttons checked against your PCB or parts
- Louvres, slots and vent patterns a standard punch or laser can make
Materials:
- Aluminium (5052, 6061)
- Mild steel
- Stainless (304, 316)
- Galvanised steel 0.8 to 3 mm.
You get clean STEP files and DXF flat patterns. The Standard and Advanced packages also include fabrication drawings with a bend table and hardware callouts. See the sheet metal IoT chassis in my portfolio for an example of the full package.
Every part is built the way it will be made:
- Real bend radii and a K-factor matched to your material, or to your fabricator's own bend table
- Flat pattern DXF with cut, bend and form layers, ready for the laser
- Bend reliefs, flange lengths and hole-to-bend distances checked so parts don't tear or distort
- PEM self-clinching nuts, studs and standoffs placed to catalogue sizes, so there are no loose nuts inside
- Cutouts for connectors, displays and buttons checked against your PCB or parts
- Louvres, slots and vent patterns a standard punch or laser can make
Materials:
- Aluminium (5052, 6061)
- Mild steel
- Stainless (304, 316)
- Galvanised steel 0.8 to 3 mm.
You get clean STEP files and DXF flat patterns. The Standard and Advanced packages also include fabrication drawings with a bend table and hardware callouts. See the sheet metal IoT chassis in my portfolio for an example of the full package.
Need a sheet metal part your fabricator can cut and bend without phone calls and rework? I design brackets, panels, covers, enclosures and electronics chassis as real sheet metal, not solid blocks.
Every part is built the way it will be made:
- Real bend radii and a K-factor matched to your material, or to your fabricator's own bend table
- Flat pattern DXF with cut, bend and form layers, ready f... read more
Every part is built the way it will be made:
- Real bend radii and a K-factor matched to your material, or to your fabricator's own bend table
- Flat pattern DXF with cut, bend and form layers, ready f... read more
Need a sheet metal part your fabricator can cut and bend without phone calls and rework? I design brackets, panels, covers, enclosures and electronics chassis as real sheet metal, not solid blocks.
Every part is built the way it will be made:
- Real bend radii and a K-factor matched to your material, or to your fabricator's own bend table
- Flat pattern DXF with cut, bend and form layers, ready for the laser
- Bend reliefs, flange lengths and hole-to-bend distances checked so parts don't tear or distort
- PEM self-clinching nuts, studs and standoffs placed to catalogue sizes, so there are no loose nuts inside
- Cutouts for connectors, displays and buttons checked against your PCB or parts
- Louvres, slots and vent patterns a standard punch or laser can make
Materials:
- Aluminium (5052, 6061)
- Mild steel
- Stainless (304, 316)
- Galvanised steel 0.8 to 3 mm.
You get clean STEP files and DXF flat patterns. The Standard and Advanced packages also include fabrication drawings with a bend table and hardware callouts. See the sheet metal IoT chassis in my portfolio for an example of the full package. read less
Every part is built the way it will be made:
- Real bend radii and a K-factor matched to your material, or to your fabricator's own bend table
- Flat pattern DXF with cut, bend and form layers, ready for the laser
- Bend reliefs, flange lengths and hole-to-bend distances checked so parts don't tear or distort
- PEM self-clinching nuts, studs and standoffs placed to catalogue sizes, so there are no loose nuts inside
- Cutouts for connectors, displays and buttons checked against your PCB or parts
- Louvres, slots and vent patterns a standard punch or laser can make
Materials:
- Aluminium (5052, 6061)
- Mild steel
- Stainless (304, 316)
- Galvanised steel 0.8 to 3 mm.
You get clean STEP files and DXF flat patterns. The Standard and Advanced packages also include fabrication drawings with a bend table and hardware callouts. See the sheet metal IoT chassis in my portfolio for an example of the full package. read less
Service offer categories
Sheet Metal Design
Product Engineering Services
Design for Manufacturing and Assembly
Software & skills
3D Modeling
3D Sheet Metal Design
Assembly Design
Autodesk Fusion 360
CAD Design
Industrial Product Design
Manufacturing Drawings
Mechanical Design
Sheet Metal Design
Sheet Metal Product Design
+7 more
This service includes
| Service tiers | Simple $79 | Standard $189 | Advanced $399 |
|---|---|---|---|
| Summary | Single Sheet Metal Part | Enclosure or Part Set | Full Chassis Fabrication Package |
| Details | 1 sheet metal part (bracket, panel or cover, up to 6 bends), modelled from your sketch, photo, drawing or dimensions. Delivered as STEP + flat pattern DXF ready for the laser, with real bend radii, bend reliefs and a K-factor matched to your material and thickness. | Up to 3 parts that fit together, such as a 2-part enclosure with a mounting bracket. PEM self-clinching nuts, studs or standoffs placed to catalogue hole sizes. Delivered as STEP + flat pattern DXF + a PDF fabrication drawing for each part with bend table and hardware callouts, plus a DFM check of flange lengths, hole-to-bend distances and reliefs. | Up to 8 parts as a complete chassis or assembly, with fasteners and your PCB or components placed to check every cutout. Includes assembly STEP + part STEPs, flat pattern DXFs, fabrication drawings with bend tables, BOM with hardware part numbers, native source CAD file, 3 renders and written DFM notes for your fabricator. |
| Delivery time | 3 days | 5 days | 10 days |
| Number of revisions | 2 | 3 | 4 |
Member since
October 2026
Languages
English,
Hindi
Avg. response time
1 hour
Mechanical engineer: product design, 3D rendering, Revit BIM and Python CAD automation
I am a mechanical engineer with 3+ years of hands-on CAD and product design work, combined with a strong software background. That mix lets me cover the full journey: designing the product, visualising it, documenting it, and automating the repetitive CAD work around it.
WHAT I DO
- Product design and 3D CAD in Fusion 360 and SolidWorks: enclosures, housings, consumer products and functional part... read more
WHAT I DO
- Product design and 3D CAD in Fusion 360 and SolidWorks: enclosures, housings, consumer products and functional part... read more
Questions and answers
A sketch, photo, PDF drawing or old CAD file, plus overall size, material and thickness. If the part holds a PCB or other parts, send their STEP files or main dimensions.
Yes. Send their K-factor or bend table if you have it. If not, I use standard values for the material and note them on the drawing.
Yes, on the Standard and Advanced packages. Hole sizes follow the PEM catalogue and keep the minimum distance from bends and edges.
STEP for the 3D parts, DXF for flat patterns and PDF for drawings. Native SolidWorks or Fusion 360 files come with Advanced or as an add-on.
Yes. I rebuild it as proper sheet metal so the flat pattern unfolds correctly.
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