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About

Mechanical design engineer/project manager with experience in a fast-paced manufacturing environment. Delivering high valued customer projects to tight deadlines in F1, hypercars, defence, cryogenic, scientific instruments, space and air space industries.

Experienced in designing and implementing manufacturing solutions including custom tooling, environmental electronic enclosures bespoke precision fabrications and thermal management systems to name the few.

Applying methods such as CNC machining, metal and plastic additive manufacturing, fabrication, wire EDM, carbon forming, variable coatings as well as material studies etc. to achieve desired cost effective results.

Experience

  • R & D Engineer Bartington Instruments · Full-time Apr 2022 – Present 2 yrs Witney, England, United Kingdom Designing and testing magnetometer enclosures and mounting solutions to withstand wide range of conditions ranging from cryogenics to high pressure marine environments.

    Leading material and manufacturing methods selection

    Creating prototypes to test the design and functionality of a product before it goes into full production.

    Designing, testing and implementing new elements and components to expand capability/capacity of unique in-house production and scientific hardware including but not limited to robotic coil winder, annealing jigs and melt spinning wire caster.
  • Additive Manufacturing Development Engineer SST Technology · Full-time Oct 2019 – Apr 2022 2 yrs 6 mos Eynsham, England, United Kingdom I managed all the aspects of transitioning complex projects utilising AM capability from the prototyping stage to a full-on manufacturing cell with full vertical integration within business. Developed a standardised tool kit for accurate quotations and quality controls for DMLS components.
    Managed an introduction and development of build parameters and processes for printing Titanium and AlSi10 as well as led research Innovate UK funded projects on joining of dissimilar materials.

    My primary role was to develop Additive Manufacturing (AM) methods for rapid prototyping of lightweight pressure-tight metallic components and industrialise the process in a low-volume manufacturing environment.

    Built a strong customer base by helping customers to better understand requirements and technology advantages and limitations using Additive Manufacturing to achieve their goals, guiding material choice and geometry development.

    Project managed and delivered small run/prototype high-value projects including moulded carbon laminate, machined, fabricated and AM components.
  • Process Engineer SST Technology · Full-time Sep 2017 – Sep 2019 2 yrs Eynsham, England, United Kingdom Key interdepartmental communicator effectively aligning Operations, Engineering and Manufacturing ensuring that key materials, components, NCRs and engineering change dates are effectively met.
    An expert in Programmes supply chain, components and manufacturing methods.
    Established strong rapport and working relationships with key suppliers and ensured process-driven material demand controls are implemented to support moving project from development stage to manufacturing.

Education

  • Open University BEng Honours, MECHANICAL EGINEERING, 2.1 2015 – 2021

Licenses & Certifications

  • Certified IPC Specialist IPC May 2022 – Present