Vimal G.
Top Designer
Mechanical Design & Product Development Engineer | CAD • FEA • DFM/DFA | Prototyping & R&D | Tur
Global rank:
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154,590
Skill pts: 1,551
12
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3
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Silver
1
3rd
Bronze
22
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About
I build mechanical products beyond the CAD screen.
I work at the intersection of mechanical design, product development, engineering analysis and physical prototyping — turning engineering problems into hardware that can be manufactured, tested and refined.
My experience spans industrial systems, railway safety, medical & assistive technology, machinery and R&D applications, giving me exposure to the complete product-development cycle:
Problem → Concept → Design → Analysis → Prototype → Test → Refine
My core engineering capabilities include:
1. Mechanical & Product Design: 3D CAD modelling, mechanism design, assemblies, engineering drawings, and design optimization.
2. Engineering Analysis: FEA, structural analysis, design validation, and engineering-based material and component selection.
3. Manufacturing & Prototyping: DFM/DFA, machining, fabrication, sheet-metal development, additive manufacturing, reverse engineering, and prototype development.
Tools: SolidWorks (CSWA & CSWP) • Fusion 360 • ANSYS • AutoCAD • Autodesk Inventor
A significant part of my experience comes from working on real engineering systems rather than isolated CAD exercises — where manufacturability, cost, material selection, tolerances, fabrication constraints and functional performance all have to work together.
I have contributed to projects involving Southern Railway – Thiruvananthapuram Division and SCTIMST, including railway safety systems, assistive mobility technology, medical equipment, and industrial engineering solutions.
Alongside my engineering career, I have also been involved in building Hesper Tech Pvt Ltd, an engineering product-development venture, where I have worked across mechanical design, R&D, prototyping, technical documentation, and multidisciplinary engineering projects.
I am particularly interested in engineering challenges where the objective is not simply to create a good CAD model, but to develop a solution that works in the real world.
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I work at the intersection of mechanical design, product development, engineering analysis and physical prototyping — turning engineering problems into hardware that can be manufactured, tested and refined.
My experience spans industrial systems, railway safety, medical & assistive technology, machinery and R&D applications, giving me exposure to the complete product-development cycle:
Problem → Concept → Design → Analysis → Prototype → Test → Refine
My core engineering capabilities include:
1. Mechanical & Product Design: 3D CAD modelling, mechanism design, assemblies, engineering drawings, and design optimization.
2. Engineering Analysis: FEA, structural analysis, design validation, and engineering-based material and component selection.
3. Manufacturing & Prototyping: DFM/DFA, machining, fabrication, sheet-metal development, additive manufacturing, reverse engineering, and prototype development.
Tools: SolidWorks (CSWA & CSWP) • Fusion 360 • ANSYS • AutoCAD • Autodesk Inventor
A significant part of my experience comes from working on real engineering systems rather than isolated CAD exercises — where manufacturability, cost, material selection, tolerances, fabrication constraints and functional performance all have to work together.
I have contributed to projects involving Southern Railway – Thiruvananthapuram Division and SCTIMST, including railway safety systems, assistive mobility technology, medical equipment, and industrial engineering solutions.
Alongside my engineering career, I have also been involved in building Hesper Tech Pvt Ltd, an engineering product-development venture, where I have worked across mechanical design, R&D, prototyping, technical documentation, and multidisciplinary engineering projects.
I am particularly interested in engineering challenges where the objective is not simply to create a good CAD model, but to develop a solution that works in the real world.
Experience
-
Co Founder
Hesper Tech Pvt Ltd · Full-time
Jul 2022 –
Jun 2026
3 yrs 11 mos
Thiruvananthapuram, Keralam, India
• Led mechanical design and development of a 1-ton capacity construction/builder’s hoist, one of the company’s first full-scale engineered systems.
• Developed and deployed a High-Visibility Mechanical Point Indicator for non-interlocked/manual railway track switching points in collaboration with Southern Railway – TVC Division, improving field-level visibility and operational safety.
• Contributed to the design and system logic development of NAPGUARD – NILC Auto PN for railway gates, integrating augmented remote detection and control concepts.
• Collaborated with SCTIMST and GEC Barton Hill to convert patented medical device concepts into working prototypes, including:
– Vibrationless Patient Trolley with Detachable Bed
– X-Ray Shield Box with XYZ Translation Stage & Specimen Holder
• Produced CAD assemblies, fabrication drawings, and engineering documentation to support prototyping, testing, and field deployment.
• Coordinated with fabrication vendors and multidisciplinary teams to transition concepts into deployable engineering systems. -
Freelance Mechanical / Product Designer
Pets at Home Ltd. · Freelance
Mar 2024 –
Jan 2026
1 yrs 10 mos
Hong Kong
Remotely worked as a Freelance Mechanical / Product Designer
A work earned via CAD Crowd.
• Collaborated under NDA to develop multiple patent-safe product concepts, delivering concept CAD models and design studies aligned with internal technical requirements for early-stage evaluation.
• Engagement extended beyond the initial two-month term based on design quality and technical contribution. -
Product Design Manager
Stingfly Aerospace Pvt. Ltd. · Part-time
Jan 2024 –
May 2025
1 yrs 4 mos
India
• Led mechanical design activities supporting R&D and product development programs.
• Owned mechanical design decisions across redesign and iteration cycles based on evolving technical requirements.
• Developed CAD models and performed FEA-based structural validation using ANSYS.
• Conducted reverse engineering of mechanical components to support redesign and system integration.
• Actively involved in prototyping, including 3D-printed assemblies and hands-on evaluation.
• Coordinated with fabrication vendors and supported mechanical assembly and refinement based on practical constraints.
• Worked independently with minimal supervision while collaborating closely with cross-functional teams during technical reviews. -
AE Intern
Stingfly Aerospace Pvt. Ltd. · Internship
Dec 2021 –
Dec 2023
2 yrs
undefined, TG, India
• Took early ownership of mechanical design tasks beyond the typical internship scope.
• Contributed to the development of a thrust stand system, covering: Concept design, CAD modelling, Structural analysis, and Design review participation
• Supported end-to-end mechanical design activities from concept to initial validation.
• Demonstrated ability to work independently and manage assigned tasks with accountability.
• Engaged in technical discussions and design reviews with the R&D team. -
Automotive Internship Training
Jayamatha Yamaha Training Institute · Internship
Jun 2017 –
Jul 2017
1 mos
Thiruvananthapuram, KL, India
5-Day Automobile Engineering Training program held at Jayamatha Yamaha Training Institute which mainly focused on topics such as:
• Introduction to Automobile
• Engine Support Systems
• Gearbox and Transmission Systems
• Basic 2-Wheeler Maintenance Setup and Procedure
• Dismantling and Assembling of Engine and Brake Components
Education
- Government Engineering College Barton Hill MTech, Machine Design, 9.1 2023 – 2025
- Mar Baselios college of Engineering and Technology Bachelor of Technology, Mechanical Engineering 2016 – 2020
- Christ Nagar Senior Secondary School 2014-2016 High School Diploma OR A Level Degree, Bio-Maths 2014 – 2016
- Christ Nagar Senior Secondary School Secondary Education, General 2008 – 2014
Licenses & Certifications
- Certified SolidWorks Professional Dassault Systèmes Sep 2026 – Present See credential
- Certified SOLIDWORKS Design Associate (CSWA) Dassault Systèmes Jun 2026 – Present See credential
- Complete 3D CAD Modeling SOLIDWORKS Course Udemy Jun 2021 – Present See credential
- Gas Turbine Engine Compressor Blade Design in CATIA V5 Udemy May 2021 – Present See credential
- Complete CATIA V5 Express Training Udemy May 2021 – Present See credential
- Design Thinking for Innovation Coursera Sep 2020 – Present See credential
- Multi-Axis CNC Toolpaths (with Honors) Coursera Sep 2020 – Present See credential
- Autodesk CAD/CAM/CAE for Mechanical Engineering Specialization Coursera Jul 2020 – Present See credential
- Autodesk Certified Credential in CAD and Digital Manufacturing Autodesk Jun 2020 – Present See credential
- EF SET English Certificate 73/100 (C2 Proficient) EF s Jan 2020 – Present See credential
- Autodesk Certified Credential in CAD/CAM for Manufacturing Coursera Jan 2020 – Present See credential
- Institutional Course Certificate of Completion in AUTOCAD CADD Centre Training Services Pvt Ltd. Nov 2019 – Present See credential
- Institutional Course Certificate of Completion in ANSYS CADD Centre Training Services Pvt Ltd. Nov 2019 – Present See credential
Verified info
- Email address
Stats
33 followers, 2 following
Age: 28
Joined: October 20, 2020
Last seen: November 2, 2026
Area of Expertise
Languages
English Professional working proficiency
Hindi Elementary proficiency
Malayalam Native or bilingual proficiency
Location
Trivandrum, Kerala, India