Sasi K.

I am a Mechanical Design Engineer with 10+ years of experience specializing in precision sheet metal development, and design, and manufacturing-ready 2D/3D drafting. I help manufacturers, fabricators, and product startups turn concepts or legacy 2D drawings into accurate, shop-floor-ready sheet metal parts.
Core Expertise & Services:
• 3D Sheet Metal Modeling: Complex enclosures, electrical panels, machine guards, brackets, and chassis using CATIA V5 (Generative Sheetmetal Design, Surface and Part modelling)
• Accurate Flat Pattern Development: Custom K-factor and bend allowance/deduction setup tailored to your material thickness, tooling, and V-die specifications.
• Design for Manufacturability (DFM): Proper bend reliefs, corner treatments, weldment prep, and fastener selection
• 2D Shop Drawings & Nesting Prep: Detailed fabrication drawings with bend tables, GD&T, and ISO tolerances.

Deliverables You Receive:
• Clean, 1:1 scale DXF / DWG files ready for CNC laser.
• Native CAD files (CATPart / SLDPRT) and neutral formats (STEP / IGES)
• Production PDF drawings and complete Bills of Materials (BOM)

Why Work With Me:
Reliable part-time availability with clear communication and on-time delivery.

Have a sketch, STEP file, or enclosure project ready? Send me a message with your material thickness and requirements, and I will gladly review it and get started.