Manjith R.
Mechatronics Engineer |Motion synthesis | High-Density Mechanical Packaging & CAD/DFM
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About
Hardware & Mechatronics Design Engineer specializing in compact mechanical packaging, custom kinematics and motion design, and DFM (Design for Manufacturing) for 3D printing and SLA/FDM prototyping.Core Expertise:CAD Software: Fusion 360, NanoCAD, EasyEDA.Kinematics & Linkages compact gearbox/clamshell assemblies.DFM & Prototyping: Enclosure design, SLA/FDM print optimization, micro-PCB mechanical integration.Focused on turning complex mechanical ideas into production-ready 3D CAD models and prototype assemblies.
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Experience
- Mechatronics & Mechanical Design Engineer Independent Engineering Consultant · Freelance May 2026 – Present 3 mos India Key Responsibilities & Achievements:High-Density Mechanical Packaging: Designed and modeled ultra-compact mechanical assemblies, integrating multi-part gearboxes, custom micro-PCBs, and actuators within tight space-constrained enclosures.Kinematics & DFM Optimization: Developed and simulated complex mechanical linkage systems, including a 51deg. Davis steering sweep with a 3.5mm scrub radius and hub-integrated CV joint mechanics for high-angle torque transmission.Prototyping & Additive Manufacturing (DFM): Engineered multi-part clamshell housing units with 46 parts' assemblies, optimized specifically for SLA/FDM 3D printing, ensuring precise mechanical tolerances and ease of assembly.Electro-Mechanical Integration: Seamlessly combined schematic creation (NanoCAD) and multi-layer micro-PCB layouts (EasyEDA) with 3D CAD environments to deliver complete, functional hardware prototypes.Client & Project Deliverables: Provided complete engineering packages including native 3D CAD files (.STEP / .STL), assembly drawings, bill of materials (BOM), and mechanical functional testing documentation.
Education
- College of Engineering Trivandrum Kerala B-tech Mechanical Engineering, Mechanical egineering 1997 – 2001
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Joined: August 18, 2026
Last seen: August 18, 2026
Area of Expertise
DIY Design
Engineering Design
Mechanical Engineering
PCB Design Services
CAD Vectorization Services
2D to 3D Conversion Services
Prototype Design Services
Reverse Engineering
Part-to-CAD Modeling
CAD Conversion Services
Design Engineering Services
Prototype Design Engineering
Paper to CAD Conversion
PDF to CAD Conversion
Part to CAD Inspection
Mechanical CAD Design
Paper to AutoCAD Conversion
Design for Manufacturing and Assembly
Design for Manufacturability (DFM Services)
Design for Additive Manufacturing
Languages
English Full professional proficiency
German Limited working proficiency
Location
Thiruvananthapuram, India