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Karthick Y.

Global CAD Modeling Specialist | Product Design & Manufacturing Drawings

Bengaluru, India

Global rank:

16,094 / 138,362

Skill pts: 5

AutoCAD Casting Machining Manufacturing Processes Siemens Teamcenter PLM

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About

*Strong structure designer of mechanical parts and structural fabrication.
*Good in calculation of mechanical design of components.
* Very good in GD&T
* Great experience in locomotives brake design and bogies
*Master in DFMEA, DFMA and tolerance stack up
* Highly skilled in sheet metal design
*Proficient in casting and machining part’s designing.
* Expert in welding selection and calculation
* level 2 certification in Non destructive testing
* Good knowledge in advanced engineering materials and manufacturing processes

Experience

Advance lead design engineer GE Transportation, A Wabtec Company · Full-time Oct 2021 – Present 4 yrs 9 mos Bengaluru, KA, India  Lead the Design and development of Bogie and Platform subsystem components for locomotives per Engineering Process.
 Implemented the standardization of locomotive components and sub systems like Bogie frame, Platform sub- assemblies and effectively implement the cost out ideas for the product optimization.
 Capture and consolidate all requirements, develop & finalize concepts with Trade-off analysis, identify technical risks and develop mitigation plans, coordinate the Bogie and Platform component interface with other subsystems and ensure compliance with customer, regulatory and WABTEC specifications.
 Leading design of locomotive Bogie and Platform components covering various types of projects like NPI, requisition, productivity, service productivity & reliability.
 Leading projects by adhering to WABTEC processes and guide the cross functional teams to support assigned projects; meeting business standards and program / product requirements.
 Good Experience of guiding CAD team to develop 3-D models and packaging concepts & drafting per ASME Y14.1.
 Deep understanding and capabilities to design of components like spring, damper, hydraulics, brake systems, structure parts in Bogie and Platform and in routing of mechanical piping in compressed air systems.
 Performed the simulation/ 3D demonstration of locomotive track performance concepts like curving conditions, loco coupling, snow plower design coverage etc. with the help of Siemens NX 1953.
 Good understanding in rail standards such as AAR, EN, RGS, UIC, APTA, and Indian Railway standards etc.
 Experience in manufacturing processes including fabrication, casting, forging.
and mechanical assembly (DFMA) procedures and component validation, GD&T and NDT.
 Execute the design, analysis, or evaluation of assigned projects using sound engineering principles and adhering to business standards, practices, procedures, and product / program requirements.
 Heading the drafting team to release the drawings on time by coordinating with the PSA partners from globally.
 Excellent in ECR, ECN, PCR process and had sound knowledge in Team center 3.1 and Active client workspace 5.0.
 Tracking the project effectively by using the qlick tool tollgate process and the same must be reviewed with the high-level management by effective presentation and meetings.
 Performed any Adhoc duties assigned to me also be a member of CSR activities.
Senior Design Engineer Sandvik Asia Pvt Ltd · Full-time Jan 2020 – Sep 2020 8 mos Bengaluru, KA, India • Delivering solutions by performing process feasibility study as per customer & drawing requirement.
• Solid modeling, sheet metal modeling, Assembly & drafting of mining vehicles by using Siemens NX v.12
and update the same in Team center 3.0 after the model cleanup process.
• HS Coding, ECCN classification for diverse projects as per the European and US standards and updating of the same in TC.
• Design of fixtures as per the customer requirements.
• Estimation of various components and their associated processes.
• Leading the various projects effectively with the teams and complete as per the target.
• New item creation in design process as per the request by customer and feed up the details in PLM and their modeling by Siemens NX.
• Taking care of engineering changes (ECN & ECR) being adapted and in meetings, group discussion, suggesting ideas, clarification of enquiries and explanations of designs.
• Worked in designing brackets, gears, frames, and other structures.
• Experienced in hydraulic and electromechanical components layout drawing and other related evolving concepts.
• Experts in MS Excel and PowerPoint, MS Outlook, MS Teams, MS Note, ▒▒▒▒▒▒▒▒▒▒▒▒▒▒▒, ERP, SAP etc.
Fabrication Engineer San engineering and Locomotives Co ltd · Full-time Jul 2016 – Dec 2019 3 yrs 5 mos Bengaluru, KA, India • Design & drafting of Jigs & fixture drawings and process sheets for gear box housings and other locomotive component.
• Auto CAD drawings made in .dxf format for fabrication CNC Plasma operations.
• Process timing calculations by time study method and process definition done in ERP for processes like
fabrication (fitting, welding (MIG), bending, plasma cut) and machining.
• Solid modeling, sheet metal modeling, Assembly & drafting of locomotive under frames and other accessories using UG NX, solid works and AutoCAD 2020.
• Also completed ad-hoc duties assigned to me including ISO 3834, EMS & OHSAS 2005 auditing and all maintaining related documents for the department.
• Worked in BOM creation, Planning, process sequence, shop floor control, FMEA, machine program in Omnicad for Messer CNC plasma machine etc.
• Issuing the WPS, Route Card, bending data, Material data, Consumable calculation, weld length calculation and minimizing the welding distortion.
• Gained knowledge in sheet metal process, welding and Rail coaches building methods and basic concepts about locomotives.

Education

Sri Ramakrishna engineering college B . E, MECHANICAL ENGINEERING, A 2012 – 2016

Other experience

NDT Level II Certified Technician Certified in Liquid Penetrant Testing
Certified in Magnetic Particle Testing