Denis K.
Senior Mechanical Design Engineer | SolidWorks | Pressure Equipment | Test Rigs | FEA
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About
I am a mechanical design engineer with 13+ years of experience in nuclear and heavy engineering, specializing in pressure/vacuum equipment, piping systems, experimental test rigs, high-temperature systems, and custom mechanical assemblies.
I can support projects from concept to manufacturing drawings, including 3D CAD, design calculations, FEA coordination/review, GD&T, technical specifications, and prototype/manufacturing support.
Core experience:
Pressure vessels, vacuum chambers, piping and custom mechanical equipment
Test rigs and experimental facilities for reactor component testing
High-temperature liquid-metal systems, including molten lead applications
SolidWorks / ANSYS / Mathcad / technical documentation
Manufacturing-ready drawings, tolerances, assemblies and BOMs
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I can support projects from concept to manufacturing drawings, including 3D CAD, design calculations, FEA coordination/review, GD&T, technical specifications, and prototype/manufacturing support.
Core experience:
Pressure vessels, vacuum chambers, piping and custom mechanical equipment
Test rigs and experimental facilities for reactor component testing
High-temperature liquid-metal systems, including molten lead applications
SolidWorks / ANSYS / Mathcad / technical documentation
Manufacturing-ready drawings, tolerances, assemblies and BOMs
Experience
-
Senior Mechanical Engineer
Russian Nuclear Agency "Rosatom" · Full-time
Feb 2013 –
Present
13 yrs 3 mos
Russia
Leading mechanical design for experimental equipment and test facilities for advanced nuclear reactors, including lead-cooled fast reactor (LFR) technology and liquid-metal systems.
Owned the mechanical design of electromagnetic (MHD) pumps for molten lead and Na-K, from concepts and requirements through detailed CAD models, manufacturing drawings, procurement support and prototype delivery.
Designed and brought to prototype stage a linear induction MHD pump for molten lead
Developed pressure-retaining and vacuum vessels (including high-pressure test vessels) for nuclear experimental rigs, accounting for thermal stresses, fatigue, weld details and maintainability.
Designed liquid-metal thermal-hydraulic loops (lead, Na-K) including piping, valves, heat exchangers, electrical heaters, measurement sections and support structures.
Performed FEA and CFD in ANSYS to validate and optimize designs:
Structural analysis
Thermal analyses of heated components and insulation systems
Fluid and thermal-hydraulic simulations for liquid-metal flows and heat transfer in test loops and MHD channels.
Generated and reviewed engineering drawings and manufacturing documentation, using GD&T principles, ensuring fabricability, inspectability and alignment with internal and regulatory requirements.
Worked closely with workshop technicians and test engineers during assembly, installation and commissioning of prototypes; resolved design issues and implemented rapid design iterations based on test feedback.
Supported prototype builds and test setup integration; resolved assembly nonconformities and implemented design changes.
Liaised with external suppliers and fabrication shops.
Education
- Bauman Moscow State Technical University MASc Mechanical Engineering, Internal Combustion Engine - Automotive Engineering 2004 – 2010
Licenses & Certifications
- Design activities on high-pressure vessels Federal Environmental, Industrial & Nuclear Supervision Service (Rostechnadzor) Jan 2023 – Present
- Electromagnetic Calculation Course CADFEM CIS Jan 2021 – Present
- Applying of additive technologies in the nuclear industry SPTI NRNU MEPhI Jan 2020 – Present
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Joined: May 6, 2026
Last seen: May 6, 2026
Area of Expertise
Languages
Russian Native or bilingual proficiency
English Professional working proficiency
German Elementary proficiency
Location
Helsinki, Finland