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Experience

• Mechanical Design Lead Kevares · Contract May 2023 – Present 2 yrs 6 mos Oshawa, ON, Canada I lead the mechanical design, developing autonomous robotic systems for sidewalk maintenance. My work spans full-cycle hardware development: from concept and material selection to manufacturability and iteration based on field testing and supplier feedback.
  
  Key contributions:
  
  • Adelaide – AGV Platform
  Managed space and constraints from software and electronics teams, arranging cameras, ECUs, and airflow paths to balance aesthetics, cooling, and accessibility. Designed FDM 3D printed PETG parts and multifunctional CNC-folded and TIG-welded 5052 aluminum sheet metal parts (corrosion resistant) in Fusion 360 to reduce the number of components of the BIW, with clear welding drawings, tab-and-slot alignment, and step-by-step build guides. Result: the shell was assembled quickly, without rework.
  
  • Lawn Mower Attachment
  Designed a three-pod mower (full BIW: chassis, body and shell) in 10 days under severe constraints: no welding allowed, strict cutting width, and full roll/pitch independence per deck. Each pod was identical for simplicity and used 6061 tubing with 2024 brackets to handle fatigue under asymmetric dynamic loading. Developed a triple scissoring system for the vertical motion of each deck, with mechanical joints allowing independent roll and pitch while constraining yaw. Solved complex trade-offs by prioritizing functional geometry, ensuring packaging compliance and manufacturing readiness.
  
  • Snow Salting Pod
  Designed a trunk-mounted module with 6061 aluminum frame, rubber isolators, and a 5052 container. Selected vibration mounts based on natural frequency and tuned for full-load operation, optimizing protection of electronics and structure.
  
  • Field & Supplier Business Visit (Canada 2025)
  Tested robots in snow, evaluated traction issues, and checked tracked mobility solutions. Visited manufacturers and partners, aligned on CNC and welding capabilities, and integrated hands-on feedback from operators to improve design feasibility.