Sanner B.
Mechanical Design Engineer
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Skill pts: 6
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About
For the past two years, I have led mechanical development at Kevares, a Canadian robotics startup building autonomous platforms for sidewalk maintenance. My role spans the entire hardware lifecycle: from concept definition to manufacturability and field validation, while coordinating decisions across mechanical, electrical, and software teams.
I’ve designed and integrated aluminum sheet metal structures, modular attachments (mowing, snow removal, salting), and PETG FDM 3D printed parts, always applying Design for Manufacturing principles and ensuring aesthetic consistency without compromising performance.
I worked daily in English with engineers, suppliers, and partners across multiple countries, mentor engineering students, and conduct hands-on collaboration with manufacturers.
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I’ve designed and integrated aluminum sheet metal structures, modular attachments (mowing, snow removal, salting), and PETG FDM 3D printed parts, always applying Design for Manufacturing principles and ensuring aesthetic consistency without compromising performance.
I worked daily in English with engineers, suppliers, and partners across multiple countries, mentor engineering students, and conduct hands-on collaboration with manufacturers.
Experience
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Mechanical Engineering Apprentice
Space of Innovation, Technology and Learning (ICEx, UFMG) · Apprenticeship
Aug 2025 –
Jun 2026
10 mos
Belo Horizonte, MG, Brazil
Designed and integrated a 2-axis precision positioning system using NEMA17 stepper motors, A4988 drivers, and limit-switch homing, achieving 80 steps/mm resolution over a 220 mm travel range. Developed real-time trajectory generation algorithms for two raster scanning strategies, including direction-aware kinematics and fast transition moves to optimize scan time while maintaining measurement accuracy.
- Implemented a bidirectional JSON serial protocol between a host computer and embedded controller (Arduino + MobaTools) for reliable command execution, status feedback, and synchronized sensor data acquisition. Built a full-stack web interface (Flask + Plotly) enabling live 3D trajectory preview, real-time sensor surface visualization, and remote control of automated scan sequences with abort and logging capabilities.
- Developed electronic enclosures using FDM 3D printing and snap-fits, eliminating fasteners in most designs to streamline assembly. -
Mechanical Design Lead
Kevares · Contract
May 2023 –
Aug 2025
2 yrs 3 mos
Oshawa, ON, Canada
Lead mechanical design for autonomous robotic systems in sidewalk maintenance, overseeing the full hardware lifecycle, from concept to manufacturability and field validation. Coordinate technical decisions across mechanical, electrical, and software teams, ensuring designs meet performance, cost, and reliability goals:
- Adelaide AGV: Managed space and constraints from software and electronics teams, arranging cameras, ECUs, and airflow paths to balance aesthetics, cooling, and accessibility. Designed FDM 3D printed parts and multifunctional CNC-folded and TIG-welded 5052 aluminum parts for BIW in Fusion 360 to reduce the number of components, with clear welding drawings, tab-and-slot alignment, and step-by-step build guides. Result: the chassis was assembled quickly, without rework.
- Three-Pod lawnmower: designed a three-pod mower in Fusion 360 in 10 days under severe constraints: no welding allowed, strict cutting width, and full roll/pitch independence per deck. Each pod was identical for simplicity (DFM) and used 6061 tubing with 2024 brackets to handle fatigue under asymmetric dynamic loading. Developed a triple scissoring system for the vertical motion of each deck, with mechanical joints allowing independent roll and pitch while constraining yaw. Solved complex trade-offs by prioritizing functional geometry, ensuring packaging compliance and manufacturing readiness.
- Salting Pod: designed a trunk-mounted module in Fusion 360 with 6061 aluminum frame, rubber isolators, and a 5052 container. Selected vibration mounts based on natural frequency and tuned for full-load operation, optimizing protection of electronics and structure.
- Field & Supplier Business Visit (Canada 2025): tested robots in snow, evaluated traction issues, and checked tracked mobility solutions. Visited manufacturers and partners, aligned on CNC and welding capabilities, and integrated handson feedback from operators to improve design feasibility. - PET Group Scholar - Mechanical Engineering Federal University of São João Del Rei · Apprenticeship Nov 2022 – Mar 2023 4 mos São João del Rei, MG, Brazil - Led the initial implementation of a university recycling and sustainability project, including extension projects, complementary activities, and research.
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1st Place – Engineering Challenge
AmBev · Freelance
May 2022 –
Jul 2022
2 mos
Sete Lagoas, MG, Brazil
- Led the project of a machine for removing pallet straps using SolidEdge and applied FEA for design
validation, as part of a competition. The outer shell was designed with 3D printed PA, and the grabbing claw with CNC 304 stainless steel parts.
- Forecasted a 35% reduction in operation time and increased safety through automation - Mathematics I Teaching Assistant Federal Institute of Minas Gerais · Apprenticeship Mar 2020 – Feb 2022 1 yrs 11 mos Congonhas, MG, Brazil - Mathematics I Teaching Assistant, which enabled the development of skills related to communication, understanding, and explaining problems involving mathematical logic.
Education
- UFMG MECHNICAL ENGINEER, Engineeering, null 2022 – 2027 (expected) Activities and Societies: null
- IFMG Mechanical Technician, Engineeering 2019 – 2022
Licenses & Certifications
- Automotive Design - CATIA v5 LUZA Hub May 2023 – Present
- Automotive Design - NX12 LUZA Hub May 2023 – Present
Stats
1 follower, 0 following
Joined: July 27, 2025
Last seen: August 3, 2026
Area of Expertise
Languages
English Full professional proficiency
Portuguese Native or bilingual proficiency
Location
Belo Horizonte, British Columbia, Brazil