zaphai
Design Verification & Validation Specialist
New Delhi,
India
Global rank:
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Altair HyperWorks 2024
Altair Radioss 2024
Ansys 2022 R2
Ansys Simulation
Biomechanics and Bioengineering
Crash Analysis
FEA Analysis
FEA Finite Element Analysis
FEA Meshing Engineering
FEMFAT
Hypermesh
Impact Simulation
Lsdyna
Mechanical Engineering
Medical Device
Mesh Generation
MSC Adams
Product Design
Prototyping
Reverse Engineering
18
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About
With over 18 years of cross-functional R&D leadership, I specialize in simulation-driven product design, CAE, and the integration of AI/ML in engineering workflows. I’ve worked extensively across the automotive, industrial equipment, agricultural machinery, and defense sectors—bridging the gap between theoretical research and real-world application.
🔧 Core Technical Strengths:
Advanced Finite Element Analysis (Crash, Impact, NVH, Durability, Biomechanics)
Human Body Modeling for Injury Prediction (IITDHBM)
Computer-Aided Engineering (HyperMesh, LS-DYNA, Abaqus, MSC ADAMS, Nastran, Optistruct, Radioss)
Engineering Design & NPD Lifecycle Management
Predictive Modeling, Time Series, Gradient Boosted Models
Machine Learning & AI for Simulation Optimization
Engineering Data Analytics & Visualization
Mechanical Design & System-Level Validation
Digital Twins & Virtual Prototyping
🧠 Key Projects & Achievements:
Lead Scientist on India’s first anthropometric Finite Element Human Body Model for defense (published in the Journal of the Institution of Engineers).
Former R&D Manager at Mahindra’s Farm Division, contributing to next-gen tractor platforms and simulation-based safety validation.
Principal Project Scientist at IIT Delhi, leading crash safety and biomechanics simulations for high-impact projects.
Founder of a bootstrapped e-commerce brand focused on artisan products and digital marketing strategy—blending business, tech, and engineering acumen.
Successfully managed technology portfolios involving regulatory compliance, design iteration, validation planning, and customer-focused development.
💡 What Sets Me Apart:
I don't just "simulate" problems—I solve them using a blend of engineering fundamentals, data-driven insights, and modern AI/ML approaches. Whether it's designing safe, durable components, reverse engineering systems, validating a mechanical product concept, or analyzing real-world field failures using data, I bring clarity, speed, and technical precision.
🎓 Academia & Certifications:
M.Tech in Mechanical Engineering (specialization in CAE and Design)
Ongoing professional development in AI/ML (TensorFlow, scikit-learn, Python for Engineers)
Multiple publications and upcoming research in injury biomechanics and human-centric design for extreme loading conditions
📈 Industries Served:
Automotive | Aerospace | Defense | Manufacturing | Medical Devices | Agri-tech | E-Commerce (Product Strategy) | EdTech
🔍 Let’s Collaborate:
Whether you're an early-stage startup needing product validation, an engineering firm seeking high-fidelity simulation models, or a researcher looking for biomechanical modeling expertise—I bring hands-on execution, technical leadership, and an entrepreneurial mindset.
📬 Drop me a message to discuss your project and see how we can solve complex challenges, together.
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🔧 Core Technical Strengths:
Advanced Finite Element Analysis (Crash, Impact, NVH, Durability, Biomechanics)
Human Body Modeling for Injury Prediction (IITDHBM)
Computer-Aided Engineering (HyperMesh, LS-DYNA, Abaqus, MSC ADAMS, Nastran, Optistruct, Radioss)
Engineering Design & NPD Lifecycle Management
Predictive Modeling, Time Series, Gradient Boosted Models
Machine Learning & AI for Simulation Optimization
Engineering Data Analytics & Visualization
Mechanical Design & System-Level Validation
Digital Twins & Virtual Prototyping
🧠 Key Projects & Achievements:
Lead Scientist on India’s first anthropometric Finite Element Human Body Model for defense (published in the Journal of the Institution of Engineers).
Former R&D Manager at Mahindra’s Farm Division, contributing to next-gen tractor platforms and simulation-based safety validation.
Principal Project Scientist at IIT Delhi, leading crash safety and biomechanics simulations for high-impact projects.
Founder of a bootstrapped e-commerce brand focused on artisan products and digital marketing strategy—blending business, tech, and engineering acumen.
Successfully managed technology portfolios involving regulatory compliance, design iteration, validation planning, and customer-focused development.
💡 What Sets Me Apart:
I don't just "simulate" problems—I solve them using a blend of engineering fundamentals, data-driven insights, and modern AI/ML approaches. Whether it's designing safe, durable components, reverse engineering systems, validating a mechanical product concept, or analyzing real-world field failures using data, I bring clarity, speed, and technical precision.
🎓 Academia & Certifications:
M.Tech in Mechanical Engineering (specialization in CAE and Design)
Ongoing professional development in AI/ML (TensorFlow, scikit-learn, Python for Engineers)
Multiple publications and upcoming research in injury biomechanics and human-centric design for extreme loading conditions
📈 Industries Served:
Automotive | Aerospace | Defense | Manufacturing | Medical Devices | Agri-tech | E-Commerce (Product Strategy) | EdTech
🔍 Let’s Collaborate:
Whether you're an early-stage startup needing product validation, an engineering firm seeking high-fidelity simulation models, or a researcher looking for biomechanical modeling expertise—I bring hands-on execution, technical leadership, and an entrepreneurial mindset.
📬 Drop me a message to discuss your project and see how we can solve complex challenges, together.
Experience
-
Principal Project Scientist
Indian Institute of Technology Delhi · Contact
Dec 2020 –
Present
4 yrs 7 mos
New Delhi, DL, India
Led the development of India’s first Finite Element Human Body Model (IITDHBM) for defense applications, specifically tailored to Indian anthropometry.
• Published in peer-reviewed journal (Journal of The Institution of Engineers (India): Series C, 2025). DOI: https://doi.org/10.1007/s40032-025-01172-1
• Designed validation strategies using PMHS data (CORA >80%) and implemented morphing/personalization protocols.
• Upheld SOP compliance and maintained high-quality deliverable standards, securing additional research funding and fostering collaboration with industry partners.
• Developed a hatchback Indian Car finite element model using 3D scanning methodology for crash applications to study the road safety of occupants and pedestrians in Indian Scenarios. -
Research and Development Manager
Mahindra and Mahindra Ltd · Full-time
Dec 2011 –
Jan 2020
8 yrs 1 mos
Chandigarh, CH, India
• Pioneered CAE methodologies for Agricultural Machinery; reduced NPD lifecycle by 60%.
• Secured two design patents, enhancing product efficiency and reducing costs, and executed VE/VA initiatives.
• Managed advanced simulations (welding fatigue, gasket leakage, bolt analysis); reduced failures by 30%.
• Led design validation, field data acquisition, simulation correlation, and technology road-mapping.
Education
- Xavier School of Management (XLRI) PGCBM, General Management 2010 – 2012
- Indian Institute Of Technology Delhi MTech, Applied Mechanics , Design and Manufacturing 2006 – 2009
- BPUT University BE, Mechanical 2000 – 2004
Licenses & Certifications
- Digital Manufacturing & Design Technology Specialization May 2020 – Present See credential
Stats
0 followers, 0 following
Age: 44
Joined: June 9, 2025
Last seen: July 1, 2025
Area of Expertise
Languages
English Full professional proficiency
Hindi Native or bilingual proficiency
Location
New Delhi, India