Zafar H.
Design Verification & Validation Specialist
New Delhi,
India
Global rank:
9,713
/
135,636
Skill pts: 5
Altair Radioss 2024
Engineering Design
Fatigue and Static Strength
FEA Finite Element Analysis
Mechanical Design
About
With over 18 years of cross-functional R&D leadership, I specialize in simulation-driven product design, CAE, and the integration of AI/ML in engineering workflows. I’ve worked extensively across the automotive, industrial equipment, agricultural machinery, and defense sectors—bridging the gap between theoretical research and real-world application.
🔧 Core Technical Strengths:
Advanced Finite Element Analysis (Crash, Impact, NVH, Durability, Biomechanics)
Human Body Modeling for Injury Prediction (IITDHBM)
Computer-Aided Engineering (HyperMesh, LS-DYNA, Abaqus, MSC ADAMS, Nastran, Optistruct, Radioss)
Engineering Design & NPD Lifecycle Management
Predictive Modeling, Time Series, Gradient Boosted Models
Machine Learning & AI for Simulation Optimization
Engineering Data Analytics & Visualization
Mechanical Design & System-Level Validation
Digital Twins & Virtual Prototyping
🧠 Key Projects & Achievements:
Lead Scientist on India’s first anthropometric Finite Element Human Body Model for defense (published in the Journal of the Institution of Engineers).
Former R&D Manager at Mahindra’s Farm Division, contributing to next-gen tractor platforms and simulation-based safety validation.
Principal Project Scientist at IIT Delhi, leading crash safety and biomechanics simulations for high-impact projects.
Founder of a bootstrapped e-commerce brand focused on artisan products and digital marketing strategy—blending business, tech, and engineering acumen.
Successfully managed technology portfolios involving regulatory compliance, design iteration, validation planning, and customer-focused development.
💡 What Sets Me Apart:
I don't just "simulate" problems—I solve them using a blend of engineering fundamentals, data-driven insights, and modern AI/ML approaches. Whether it's designing safe, durable components, reverse engineering systems, validating a mechanical product concept, or analyzing real-world field failures using data, I bring clarity, speed, and technical precision.
🎓 Academia & Certifications:
M.Tech in Mechanical Engineering (specialization in CAE and Design)
Ongoing professional development in AI/ML (TensorFlow, scikit-learn, Python for Engineers)
Multiple publications and upcoming research in injury biomechanics and human-centric design for extreme loading conditions
📈 Industries Served:
Automotive | Aerospace | Defense | Manufacturing | Medical Devices | Agri-tech | E-Commerce (Product Strategy) | EdTech
🔍 Let’s Collaborate:
Whether you're an early-stage startup needing product validation, an engineering firm seeking high-fidelity simulation models, or a researcher looking for biomechanical modeling expertise—I bring hands-on execution, technical leadership, and an entrepreneurial mindset.
📬 Drop me a message to discuss your project and see how we can solve complex challenges, together.
... more »
« less
🔧 Core Technical Strengths:
Advanced Finite Element Analysis (Crash, Impact, NVH, Durability, Biomechanics)
Human Body Modeling for Injury Prediction (IITDHBM)
Computer-Aided Engineering (HyperMesh, LS-DYNA, Abaqus, MSC ADAMS, Nastran, Optistruct, Radioss)
Engineering Design & NPD Lifecycle Management
Predictive Modeling, Time Series, Gradient Boosted Models
Machine Learning & AI for Simulation Optimization
Engineering Data Analytics & Visualization
Mechanical Design & System-Level Validation
Digital Twins & Virtual Prototyping
🧠 Key Projects & Achievements:
Lead Scientist on India’s first anthropometric Finite Element Human Body Model for defense (published in the Journal of the Institution of Engineers).
Former R&D Manager at Mahindra’s Farm Division, contributing to next-gen tractor platforms and simulation-based safety validation.
Principal Project Scientist at IIT Delhi, leading crash safety and biomechanics simulations for high-impact projects.
Founder of a bootstrapped e-commerce brand focused on artisan products and digital marketing strategy—blending business, tech, and engineering acumen.
Successfully managed technology portfolios involving regulatory compliance, design iteration, validation planning, and customer-focused development.
💡 What Sets Me Apart:
I don't just "simulate" problems—I solve them using a blend of engineering fundamentals, data-driven insights, and modern AI/ML approaches. Whether it's designing safe, durable components, reverse engineering systems, validating a mechanical product concept, or analyzing real-world field failures using data, I bring clarity, speed, and technical precision.
🎓 Academia & Certifications:
M.Tech in Mechanical Engineering (specialization in CAE and Design)
Ongoing professional development in AI/ML (TensorFlow, scikit-learn, Python for Engineers)
Multiple publications and upcoming research in injury biomechanics and human-centric design for extreme loading conditions
📈 Industries Served:
Automotive | Aerospace | Defense | Manufacturing | Medical Devices | Agri-tech | E-Commerce (Product Strategy) | EdTech
🔍 Let’s Collaborate:
Whether you're an early-stage startup needing product validation, an engineering firm seeking high-fidelity simulation models, or a researcher looking for biomechanical modeling expertise—I bring hands-on execution, technical leadership, and an entrepreneurial mindset.
📬 Drop me a message to discuss your project and see how we can solve complex challenges, together.
Experience
-
Principal Project Scientist
Indian Institute of Technology Delhi · Contract
Dec 2020 –
Present
5 yrs 6 mos
New Delhi, DL, India
Led the development of India’s first Finite Element Human Body Model (IITDHBM) for defense applications, specifically tailored to Indian anthropometry.
• Published in peer-reviewed journal (Journal of The Institution of Engineers (India): Series C, 2025). DOI: https://doi.org/10.1007/s40032-025-01172-1
• Designed validation strategies using PMHS data (CORA >80%) and implemented morphing/personalization protocols.
• Upheld SOP compliance and maintained high-quality deliverable standards, securing additional research funding and fostering collaboration with industry partners.
• Developed a hatchback Indian Car finite element model using 3D scanning methodology for crash applications to study the road safety of occupants and pedestrians in Indian Scenarios. -
Research and Development Manager
Mahindra and Mahindra Ltd · Full-time
Dec 2011 –
Jan 2020
8 yrs 1 mos
Chandigarh, CH, India
• Pioneered CAE methodologies for Agricultural Machinery; reduced NPD lifecycle by 60%.
• Secured two design patents, enhancing product efficiency and reducing costs, and executed VE/VA initiatives.
• Managed advanced simulations (welding fatigue, gasket leakage, bolt analysis); reduced failures by 30%.
• Led design validation, field data acquisition, simulation correlation, and technology road-mapping.
Education
- Xavier School of Management (XLRI) PGCBM, General Management 2010 – 2012
- Indian Institute Of Technology Delhi MTech, Applied Mechanics , Design and Manufacturing 2006 – 2009
- BPUT University BE, Mechanical 2000 – 2004
Licenses & Certifications
- Digital Manufacturing & Design Technology Specialization May 2020 – Present See credential
Stats
0 followers, 0 following
Age: 45
Joined: June 9, 2025
Last seen: September 8, 2025
Area of Expertise
Languages
English Full professional proficiency
Hindi Native or bilingual proficiency
Location
New Delhi, India