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Skill pts: 5
Design Development LS Dyna MATLAB Simulink 2022 Python Programming 3.11 SolidWorks
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Service offers

I offer simulation-driven mechanical engineering & CAE consulting

From $85/hr

I offer Finite Element Analysis (FEA) of mechanical components and structures

From $225

Experience

  • Principal Engineering Consultant | Simulation-Driven Product Development & Validation Independent Consulting Practice · Self-employed Aug 2025 – Present 1 yrs 2 mos New Delhi, Delhi, India I advise engineering teams on simulation-driven product development, connecting real-world usage, engineering requirements, simulation and validation to improve engineering decisions.

    Key areas of consulting:

    • Architecting Real-World Usage Profiles (RWUP), engineering load cases and Design Verification & Validation (DVP/DV&P) frameworks for mechanical and off-highway products.

    • Developing practical CAE strategies and engineering workflows covering FE/MBD analysis, simulation standards, technical reviews and engineering documentation.

    • Connecting field observations, service-load information, prototype/test data and failure information with engineering requirements, load cases, validation plans and design improvements.

    • Helping engineering teams move from prototype-driven development toward structured, simulation-led product development.

    • Advising on product robustness, reliability, validation strategy and engineering capability development.

    Recent engagement: Architected a Phase-1 simulation-driven validation framework for an agricultural machinery startup, including RWUP, DVP, CAE reporting standards, simulation SOPs, document control and CAE governance.
  • Principal Project Scientist Indian Institute of Technology Delhi · Contract Dec 2020 – Jul 2025 4 yrs 7 mos New Delhi, DL, India Led advanced research programs in crash biomechanics, human-body modelling and high-fidelity finite element simulation for automotive and defense applications.

    • Led development of IITDHBM, an indigenous Finite Element Human Body Model tailored to Indian anthropometry for impact and blast injury prediction.

    • Led a 10+ member interdisciplinary research team, establishing modelling workflows, simulation methodologies and validation processes for high-fidelity computational analysis.

    • Designed and executed validation strategies using Post-Mortem Human Subject (PMHS) experimental data, including simulation–test correlation and model assessment.

    • Developed morphing and personalization methodologies to represent variations in anthropometry and loading conditions.

    • Directed development of an Indian hatchback vehicle FE model using 3D scanning and geometry-reconstruction methodologies for occupant and pedestrian crash-safety research.

    • Established structured simulation and quality-assurance workflows for research deliverables, including model development, validation and technical documentation.

    Publication: Development and validation of IITDHBM — Journal of The Institution of Engineers (India): Series C, 2025. DOI: 10.1007/s40032-025-01172-1
  • R&D Manager – CAE & Product Validation Mahindra and Mahindra Ltd · Full-time Aug 2014 – Jan 2020 5 yrs 5 mos Chandigarh, CH, India Led establishment of the CAE capability for Mahindra Farm Machinery, helping transform product development from prototype-driven design toward simulation-driven engineering.

    • Established CAE processes across 25+ agricultural machinery platforms covering durability, structural integrity and system performance, contributing to approximately 60% reduction in product development cycle time.

    • Architected Design Verification & Validation (DVP) frameworks associated with approximately 30% reduction in field failures and customer complaints.

    • Led a complex service-load data acquisition program for rotary tillers, measuring blade forces under operational soil conditions and connecting real-world usage with engineering analysis.

    • Led advanced simulation initiatives including welding fatigue, gasket/seal leakage and bolted-joint analysis.

    • Secured two design patents associated with agricultural machinery development.

    • Conducted engineering knowledge sessions and collaborated with international R&D teams to support product engineering improvements.
  • Deputy Manager (CAE) – Swaraj Tractors R&D Mahindra & Mahindra ltd. · Full-time Dec 2011 – Jul 2014 2 yrs 7 mos Chandigarh, India Supported product durability, reliability and cost-weight targets through advanced CAE and design-analysis methodologies.

    • Conducted finite element durability analysis and design optimization studies.

    • Performed simulation–test correlation using transient/frequency-response analysis and Multi-Body Dynamics (MBD).

    • Applied CFD to under-hood thermal-management problems, improving cooling performance and resolving radiator choking.

    • Led engineering investigations involving weld fatigue, bolt failure and gasket/seal leakage.

    • Developed CAE procedures and design guidelines based on failure-analysis findings.
  • Lab Engineer – Mechanical Bekaert Industries Pvt ltd · Full-time Jan 2011 – Jul 2011 6 mos Pune, Maharashtra, India Developed advanced mechanical test methods for steel wires and cords using analytical modelling approaches.

    • Supported development and improvement of mechanical testing methodologies.

    • Contributed to global standardization initiatives and cross-border technical collaboration.

    • Evaluated testing practices at Bekaert's R&D facility in China to identify and adopt suitable steel cord and wire testing methods.
  • R&D Engineer ASD India Pvt. Ltd. · Full-time Jun 2009 – Dec 2010 1 yrs 6 mos New Delhi, Delhi, India Developed and enhanced engineering simulation capabilities for pipe-stress and pressure-drop analysis.

    • Enhanced Fortran-based simulation modules for pipe-stress and pressure-drop analysis.

    • Contributed to international engineering projects involving soil–structure interaction analysis.

    • Participated in technical development discussions at ASD headquarters in San Francisco on integrating soil–structure interaction capabilities into pipe-stress analysis software.
  • Project Associate Indian Institute of Technology Delhi · Contract Jul 2005 – May 2009 3 yrs 10 mos New Delhi, Delhi, India Conducted simulation-driven research involving computational fluid dynamics and explicit finite element analysis for helmet design and performance.

    • Simulated helmet impact behaviour using explicit FEA with LS-DYNA and studied ventilation and thermal characteristics using CFD/Fluent.

    • Used simulation results to inform the design and fabrication of a climate-adaptive helmet prototype.

    • Integrated simulation findings with physical prototype development and performance evaluation.

    • Published research findings in the International Journal of Crashworthiness.

Education

  • Xavier School of Management (XLRI) PGCBM, General Management 2010 – 2012
  • Indian Institute Of Technology Delhi Master of Technology (MTech), Applied Mechanics, Design Engineering, null 2006 – 2009 Postgraduate engineering program focused on mechanical design, applied mechanics, engineering analysis and product development, providing a foundation for advanced CAE and simulation-driven engineering.
  • KIIT University BE, Mechanical 2000 – 2004 Undergraduate mechanical engineering education covering mechanical design, engineering mechanics, manufacturing, materials, thermal systems and machine design.

Other experience

  • Founder & Business Strategist — KAZASH Enterprises LLP Founded and operated an international product-based venture, managing product strategy, supplier coordination, operations and global customer fulfillment.
    • Developed product positioning and market strategies for handcrafted products.
    • Managed vendor relationships, supply-chain coordination and international logistics.

Licenses & Certifications

  • Digital Manufacturing & Design Technology Specialization Coursera May 2020 – Present See credential
Verified info
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Stats

Age: 46

Joined: June 9, 2025

Last seen: October 28, 2026

Area of Expertise
Engineering Design Mechanical Engineering FEA Finite Element Analysis Design Engineering Services Mechanical CAD Design Product Engineering Services Design for Manufacturing and Assembly

Languages

English Full professional proficiency

Hindi Native or bilingual proficiency

Location

New Delhi, India