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Skill pts: 10
ANSYS 2024 FEA Finite Element Analysis Material Selection Structural Testing Technical Presentations
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Portfolio

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aman-u
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6

Experience

  • Aerospace Design Engineer Self Employed · Self-employed Sep 2013 – Present 12 yrs 4 mos Pakistan As an Aerospace Design Engineer, I have been responsible for the end-to-end mechanical design and development of aerospace structures, components, and assemblies in compliance with industry standards and airworthiness requirements. My role involves translating conceptual requirements into detailed, manufacturable designs while ensuring structural integrity, reliability, and weight optimization.
    I develop 2D drawings and 3D CAD models using industry-standard tools, perform detailed tolerance analysis, and ensure designs meet functional, environmental, and safety requirements. I work extensively on metallic and composite structures, supporting material selection, fastener design, and joint analysis to achieve optimal performance under operational loads.
    A significant part of my role includes performing structural assessments using classical hand calculations and finite element analysis (FEA) to verify strength, stiffness, fatigue life, and damage tolerance. I support failure investigations and apply appropriate failure theories to ensure safe and robust designs.
    I collaborate closely with cross-functional teams including stress analysts, manufacturing, quality, procurement, and certification teams to ensure smooth transition from design to production. I provide technical support during prototype manufacturing, assembly, testing, and qualification phases, resolving design and production issues efficiently.
    My responsibilities also include preparing and reviewing engineering documentation such as design reports, compliance matrices, bills of materials (BOMs), and change requests. I actively participate in design reviews and ensure compliance with aerospace standards, customer specifications, and regulatory requirements.
    In addition to technical work, I mentor junior engineers and technicians, support continuous improvement initiatives, and contribute to process optimization to enhance design quality, reduce development time, and control costs.
  • Service Engineer Bakheet Company For Machinery · Full-time Oct 2010 – Sep 2013 2 yrs 11 mos Saudi Arabia As a Service Engineer at Bakheet Company for Machinery, I was responsible for installation, commissioning, maintenance, troubleshooting, and repair of heavy construction and industrial machinery. My role required hands-on technical expertise combined with strong customer-facing skills to ensure optimal machine performance and high customer satisfaction.

    I provided on-site and off-site technical support for a wide range of heavy equipment, including diagnostic inspections, preventive maintenance, fault analysis, and corrective repairs on mechanical, hydraulic, and basic electrical systems. I ensured machinery operated according to manufacturer specifications and safety standards, minimizing downtime and operational disruptions for clients.

    A key responsibility of my role was direct customer interaction. I worked closely with clients to understand equipment issues, explain technical solutions in a clear and practical manner, and provide timely service support. I coordinated with spare parts and service teams to ensure correct parts availability and efficient repair execution.

    I also supported machine commissioning and acceptance testing at customer sites, conducted performance checks, and ensured proper handover of equipment. Additionally, I prepared service reports, maintenance records, and technical documentation, contributing to accurate service history tracking and warranty compliance.

    Beyond service activities, I served as a technical trainer, conducting training sessions for operators and maintenance staff on proper machine operation, routine maintenance, and basic troubleshooting. This helped improve equipment reliability, operator safety, and customer self-sufficiency.

    Through this role, I developed strong problem-solving abilities, field engineering experience, and a customer-oriented mindset, enabling me to deliver reliable, cost-effective, and efficient technical solutions in demanding industrial environments.
  • Lecturer Construction Technology Training Institute · Full-time Dec 2007 – Oct 2010 2 yrs 10 mos Pakistan At the Construction Technology Training Institute (CTTI), I serve as a Lecturer and Technical Instructor, responsible for delivering comprehensive theoretical and practical training in mechanical engineering technologies. I teach diploma-level programs in Mechanical Technology, Auto Technology, and Diesel Technology, with a strong focus on industry-relevant skills and real-world applications.

    My role involves planning and delivering lectures, workshops, and hands-on laboratory sessions covering mechanical systems, internal combustion engines, automotive systems, heavy construction machinery, hydraulics, pneumatics, and maintenance practices. I design course content and training materials aligned with technical education standards and industry requirements.

    I emphasize practical learning by integrating real industrial case studies, equipment demonstrations, and troubleshooting exercises, enabling students to develop strong diagnostic and problem-solving skills. I also guide students in workshop practices, safety procedures, tool usage, and preventive maintenance techniques.

    In addition to teaching, I assess student performance through examinations, practical evaluations, and project work. I mentor students in technical projects and career development, preparing them for employment in industrial, automotive, and construction machinery sectors.

    I actively collaborate with institute management and industry partners to enhance training quality, update curricula, and ensure graduates possess job-ready technical competencies. My combined industry and teaching experience allows me to bridge the gap between academic knowledge and practical engineering applications effectively.

Education

  • UET Peshawar MS, Mechanical Engineering Design, A+ 2020 – 2022 Activities and Societies: Design & Development of Search & Recovery Robot
  • UET Peshawar BE in Mechanical Engineer, Mechanical Engineering, A+ 2003 – 2007

Other experience

  • Freelancer I am working as an active Freelancer from last 10 years. I have delivered many state of the art projects to my Valuable Clients ranging from a simple screws selection for a specific purpose to Unmanned Aerial Vehicles(UAV,s).
Stats

Age: 41

Joined: May 29, 2025

Last seen: January 7, 2026

Area of Expertise
Aerospace Engineering 3D Printing Design 3D Rendering Services 3D Design Services 3D Solid Modeling CATIA Design Services Assembly Modeling Services Mechanical Design Services Creo Design Services 3D Product Modeling 2D to 3D Modeling

Languages

English Full professional proficiency

Arabic Professional working proficiency

Urdu Native or bilingual proficiency

Location

Islamabad, Pakistan