Suraj S.
Mechanical Design Engineer | CAD & FEA Specialist | Problem-Solver for Innovative Product Developmen
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About
Hi!
I’m a passionate Mechanical Design Engineer with a knack for turning ideas into reality. With hands-on experience in CAD modeling, FEA/CFD simulations, and product development, I’ve worked on everything from optimising compressor designs to creating ASME/API-compliant systems.
My toolbox includes SolidWorks, ANSYS, AutoCAD, and MATLAB, and I love tackling challenges like thermal analysis and making designs more efficient for manufacturing. Whether it’s designing a new product or improving an existing one, I’m here to deliver solutions that are not just functional but also cost-effective. Let’s create something amazing together.
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I’m a passionate Mechanical Design Engineer with a knack for turning ideas into reality. With hands-on experience in CAD modeling, FEA/CFD simulations, and product development, I’ve worked on everything from optimising compressor designs to creating ASME/API-compliant systems.
My toolbox includes SolidWorks, ANSYS, AutoCAD, and MATLAB, and I love tackling challenges like thermal analysis and making designs more efficient for manufacturing. Whether it’s designing a new product or improving an existing one, I’m here to deliver solutions that are not just functional but also cost-effective. Let’s create something amazing together.
Experience
-
Senior Design & Development Engineer
FORBES MARSHALL PVT LTD, · Full-time
May 2023 –
Present
3 yrs 1 mos
Pune, MH, India
- Designed and optimized mechanical components like compressors and heat exchangers using advanced CAD tools.
- Conducted detailed stress/thermal analysis to ensure performance and compliance with ASME/API standards.
- Collaborated with cross-functional teams to take projects from concept to prototype, meeting tight deadlines without compromising quality. -
Senior design and development engineer
Kirloskar pneumatic · Full-time
Jan 2022 –
Apr 2023
1 yrs 3 mos
Pune, MH, India
- Led project engineering for reciprocating compressors, including layout, P&ID, cooler, and dampener preparation.
- Conducted hand calculations and analysis for heat load, mass flow, and sizing to ensure optimal compressor performance.
- Managed multiple concurrent projects, ensuring deadlines were met and resources utilized efficiently.
- Used advanced simulation software to analyze and implement design improvements, resulting in effective engineering solutions.
- Reviewed technical documentation for accuracy and compliance with industry standards.
- Enhanced product performance by optimizing design parameters and conducting thorough testing procedures.
- Developed conceptual designs, fabricated prototypes, and validated materials and performance.
- Participated in project reviews for ongoing status tracking and reporting.
- Collaborated with cross-functional teams to develop and implement process changes.
- Acted as a team leader in group projects, delegating tasks and providing feedback.
Education
- IIT Bhubaneswar MTECH, Manufacturing Engineering, 8.98 2019 – 2021 Activities and Societies: - Cad/CAE lab society -Assistant teacher Manufacturing Engineering, smart manufacturing,Rapid Manufacturing Technology, Materials Engineering
- RIT Islampur, Maharashtra BTECH, MECHANICAL ENGINEERING, 8 2013 – 2017 Activities and Societies: SAE SOCIETY MEMBER EVENT Organiser Standard 4 year full time mechanical industry tailored syllabus with-internship and final year project on design, development and fabrication of grinding machine.
Other experience
-
Product Design
Competitor and market analysis,
Ideation and concept design
Modeling and analysis
Prototype Design and development
Testing, verification and validation Engineering design and drawings
Documentation and execution -
CFD ANALYSIS
Ansys fluent
Mass flow analysis
Velocity and pressure variation analysis
Turbulence modeling
Multiphase analysis -
FEA design
Structural
Thermal
Dynamic- modal, harmonic, random
Explicit
Transient analysis
Rigid body dynamics - piping engineering Asme standard and basic design principles.
-
ASME VESSEL DESIGN
Asme section VIII div1 and div2 design, drawing and approval.
Asme div2 part5 design by analysis FEA.
Licenses & Certifications
- Ansys linear and non linear analysis ANSYS May 2024 – Present
- Solid Edge Mechanical – Expert Level Certification 4d infotech pvt ltd Feb 2024 – Present
- Six Sigma Green Belt MSME May 2021 – Present
Stats
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Joined: March 1, 2025
Last seen: September 9, 2025
Area of Expertise
Concept Design
Engineering Design
Structural Engineering
Reverse Engineering
FEA Finite Element Analysis
HVAC Design Services
SolidWorks Engineering Services
CATIA Design Services
Design Engineering Services
Assembly Drawing Services
Prototype Design Engineering
CAD Drawing Standardization
Exercise Equipment Design
Computational Fluid Dynamics
2D CAD Design Services
Mechanical CAD Design
3D CAD Translation Services
Product Engineering Services
Design for Assembly Services
Mechanical Drawing Services
Languages
English Full professional proficiency
Hindi Native or bilingual proficiency
Marathi Native or bilingual proficiency
Location
Nashik, India