Shyam L.

Experience

• Assistant Manager into R&D & leading a Team of 5+ Engineers Uni-Automation (I) Pvt. Ltd. Shirwal Pune · Full-time Apr 2025 – Present 1 yrs 1 mos MH, India Company - Uni-Automation (I) Pvt. Ltd. Shirwal Pune
  Designation: Assistant Manager into R&D & leading a Team of 5+ Engineers APR 2025- TILL DATE
  Working on Défense project for HAL & ADE & do have direct interaction with ADE Bengaluru Scientist
  1. Joy Stick Assembly (CCA) with Damper & LVDT complete product development for aircraft application WITH more than 200 components
  a. Include design of Oring (Static & Dynamic), preloaded helical compression spring design calculation, bearing selection, Damper Design & LVDT assembly, Material (CM & NCM steel) selection, HELICOIL insert & Manufacturing process
  b. Aerospace std surface & heat treatment, NDTS standard before & after machining, stacking process for Bearing & bush
  c. Component development from aerospace vendor & coordination with Production, Purchase & quality for final assembly & design assembly line & interaction with CFT.
  d. Jigs & fixture design for CCA subassemblies & making Master BOM for complete layout with M/c & bought out parts details from MISUMI.
  2. Inductive Pressure Sensor (IPS) design of 150 bar for Industrial application
  3. Part of RPA (Rudder Pedal Assembly) development team for aerospace application for HAL
• Sr. Team Lead into R&D Cyient Ltd · Full-time Jan 2025 – Apr 2025 3 mos Pune, MH, India Company- CYIENT Pune, Maharashtra JAN 2022 – APR 2025
  Designation: Sr. Team Lead into R&D & leading a Team of 10+ Engineers
  Project Details:
  1. Working for Base engine Design & development activities For Kalmar Tractors 156 HP BS6 Engine.
  2. Casting, Machining models & Manufacturing drawings for Power train components
  3. Working for HIAB Zepro Tail Lift different model for manufacturing Dwgs.
  4. Working for John Deere base engine Design Team for Combine Harvester
  5. Working on Power Bi for Engine test data analysis
• Deputy Manager – Mechanical Design Engineering SPACO TECHNOLOGIES INDIA PVT. LTD · Full-time Mar 2017 – Dec 2022 5 yrs 9 mos Pune, MH, India Company- SPACO Technologies Ltd. Pune, Maharashtra MAR 2017 – DEC 2022
  Designation – Deputy Manager into R& D Dept. looking for Design & Development of Carburettor for 2&3W
  Project Details:
  1. Have made proto concept of Float-less carburetor for 2 stoke Agriculture Power sprayer Engine.
  2. Had studied Walbro float less carb and its working principle and existing SHA float less carb proto was developed.
  3. Worked on different AW, AV Carb variants for product development.
  4. Responsible for CAD models, drawing release & Prototype planning.
  5. VAVE in terms of float less carburetor (Carburetor without float) with more compact design & Oil spelling issues to be sort out.
  6. Prepare technical documents such as CP, APQP, DFMEA & PSW and submit them as per customer requirements.
  7. Working closely with in house Mold design team for Casting of Carb.
• Deputy Manager – Mechanical Design Engineering TAFE Motors and Tractors limited · Full-time Apr 2012 – Feb 2016 3 yrs 10 mos Alwar, RJ, India Company- TAFE Alwar, Rajasthan APR 2012 – FEB 2016
  Designation – Deputy Manager in R&D Dept. of Diesel Engines (Power Train) looking for Design & Development Activities
  Project Details: Team Size: 5 Members
  1. Working on 62.5KVA & 45KVA water cooled Genset Engine for CPCB-II Emission Norms with EGR Technology.
  2. To interact with Engine testing Dept. for analysis of testing data & to ensure Component level & Engine level testing.
  3. Interaction with outside agencies like Bosch, TEL for development activities.
  4. To make DFMEA, Concept layout & dwgs. as per the project need.
  5. Internal EGR (Tiner Camshaft) Development of internal EGR by design cam shaft
  6. To interact with CFT members (Testing, Engineering &Canopy) and different design groups & ensure design activities are completed.
  7. To ensure proto making by interacting with proto manufacturing shop
  8. Assembly of engines with temperature sensors for Proto Development with testing team
  9. Prototype planning, testing, approving prototype and making necessary modifications in the designed product.
  10. Analyze the test results & co-coordinating with Project leader for different engine configuration Trials.
  11. Working on CAD platform & releasing PR & follow up for PO with Material Team.
  12. Have worked on Venturi Calculations for 45KVA engine & solenoid valves for Fuel injection system & electro mechanical product.
  13. In Alwar collecting cost of ownership data for 62.5 & 45kVA Engine.
  14. Have design Fuel filter mounting bracket, Air cleaner fixing support bkt &EGR cooler mounting bracket for 62.5 KVA engine.
  15. Engine system and component level design & development, Part modeling, Assembly and detailing.
  16. Perform basic calculations, provide support for prototype, testing department.
  17. Pilot lot readiness at plant level for engine assembly & testing.
  18. Field feed-back for performance and design changes if any.
  19. Value engineering on water cooled Projects.
  20. Worked on documentation part of NPI.
  21. Aware of CAE/ Validation process of brackets into Hyper mesh.
  22. To prepare DOE for engine hardware screening
  23. Engine hardware (Injector, pump, turbo, swirl etc.) for required target performance & emission norms.
  24. VAVE for all CPCB-II Engines in terms of Hardware, Gasket for ease on assembly Line
  25. Fan shroud design with PA66 as material by injection molding for Genset application.
• Team Lead - Design & Development Larsen & toubro limited · Full-time Oct 2007 – Apr 2012 4 yrs 6 mos Vadodara, GJ, India Company – Larsen & Toubro Ltd. Vadodara, Gujarat OCT 2007 – APR 2012
  Designation- Working as a Team Lead in R&D Dept. working for DAF, Kenworth, PACCAR & CNH Fargo.
  Project Details:
  1. Design of Axles Client: Leading Truck Manufacturer Kenworth
  a. Creation of 3D models for forged & machined models of front axles, stub axles, from input 2D Dwgs
  b. Creation of 2D drawings for the approved models.
  
  2. Designing of various components for Power Train installation & interference checking of the components with the surrounding components under static & dynamic conditions & then comparing & maintaining the clearances suggested by kenworth. Designing of various water CAC pipes & Fill & Vent lines for different truck models.
  a. To check Interference/Clearance of engine with different parts and to suggest solution if Engine
  b. Components found to be interfering with chassis or other components
  c. Check for possibilities of communization for Water CAC pipes & exhaust pipes in different models & engines.
  d. Routing of Power steering Hoses for different Kenworth models.
  e. Designing of CAC, radiator, exhaust & air intake pipes with creo piping module as per PACCAR standards.
  
  3. Project: 2007 Engine Installations Client: Leading Truck Manufacturer Kenworth
  a. Scope was to install the latest ISX, C15, C13 & C9 Engines on all the vehicle models. In addition, based on the up gradation in engine due to the emissions norms: Engine mounting bracket, CAC pipes, Air cleaner mounting bracket, HVAC Routing, Fuel routing, Exhaust pipe, etc has to be designed.
  b. Design bracket for the engine-mounted air cleaner.
  c. Suction, Discharge & liquid line hoses were routed with best clamping location.
  d. CAC hot & cold pipe were designed for different combination of cooling module & engine.
  
  4. Project: SRX- ENGINE Modeling Project Client: Leading Truck Manufacturer Kenworth
  a. Scope was Modeling of Four cylinders 16 valve SRX engine according to DAF standards & generation of manufacturing of EPL drawings.
  b. Parametric model of Oil pan, Oil filter, CAC cold side casting & Rocker arm is created by extracting the details from the unparametric model
  c. Part and intermediate assembly drawings are created for manufacturing and inspection respectively.
  5. Working on Door trims, Instrument Panels, & Console for plastic Domain & for White goods.
  6. Gear Box Design for Commercial Vehicle. Client: Leading Truck Manufacturer Kenworth
  7. Worked for cotton Ginning machines (SPM) & automation on plant level for Textile industry
  Have worked for Hydraulic components like Centrifugal pumps, Firefighting pumps, Casting Header for lub oil cooler.
  8. Cabin Weldment Assembly Client: CNH Fargo Plant
  a. The Scope of the project was to develop Cabin assembly.
  b. Working as a design team member for designing various Sheet metal components.
  1. Design Modification in Plastic engine front cover/ Timing cover for passenger vehicle
  2. Modifications Work for Electrical components like MCB (Miniature Circuit Breaker) for industrial application