Non-Plastic Ultra-Durable Suspension Caster for Luggage Blind

in Mechanical Engineering held by martyg
Contest Ended, Winner(s) have been selected.
  • Open
  • Choosing Finalist
  • Ended
Description:
Almost without exception, swivel castors found on all makes of luggage today are made from plastic, do not last more than a couple years (of frequent use), do not roll very smoothly, often 'pull' to one side, are prone to breaking off, are ugly, and most look very similar. Therefore, I am seeking a design for a dual wheel 360 degree swivel castor that is entirely made from aluminum or some other strong but lightweight metal (with the exception of the rubber tread on the wheels) with the following features:
1) Ball bearings on wheel axles, both sides
2) Ball bearings on swivel mechanism
3) Wheel diameter not more than 2" (50mm)
4) Very low-profile so that valuable space is not taken up.
5) Predominantly to be used on Hand Luggage/Carry On Luggage which doesn't need to be wheeled thru the airport as much
6) Overall dimension extending from bottom of bag to be as close to 2"/50mm as possible, perhaps 2.5" is achievable through good design.
7) Easily repairable and reasonably easy to remove from the luggage for replacement, etc.
8) Suspension mechanism so that bumps are rolled over smoothly (1/2"/12mm of suspension)
9) Castors to be virtually indestructible by normal use
10) Have a sleek modern look but also an unmistakably sturdy look (aka not cheap looking)
11) Caster to 'Track straight' when rolling mechanism, perhaps accomplished by magnet in the swivel housing.
Wants:
I shall expect a very detailed design with dimensions and well thought through design.
Don't Wants:
The design cannot contain any plastic parts. Use of rubber or a rubber compound for the tread on wheels is acceptable

Entries

= Buyer's Rating
1st Winner
#60 Non-Plastic Ultra-Durable Suspension Caster for Luggage by ArminSchehitsch
2nd Winner
#51 Linea - a robust rendition of luggage casters by HaroonSaeed
3rd Winner
#63 Dual Wheel Caster Wheel with Suspension - Design 2 by Inerapello
#52 Non-Plastic Ultra-Durable Suspension Caster for Luggage by ArminSchehitsch
#15 Non-Plastic Ultra-Durable Suspension Caster for Luggage by ArminSchehitsch
#14 Non-Plastic Ultra-Durable Suspension Caster for Luggage by ArminSchehitsch
#43 Dual Wheel Caster Wheel with Suspension by Inerapello
#25 Linea - a robust rendition of luggage casters by HaroonSaeed
#24 Linea - a robust rendition of luggage casters by HaroonSaeed
#16 Non-Plastic Ultra-Durable Suspension Caster for Luggage by ArminSchehitsch
#54 Dual Wheel Caster Wheel with Suspension - Dimensions by Inerapello
#57 Dual Wheel Caster Wheel with Suspension - Design 3 by Inerapello
#58 Non-Plastic Ultra-Durable Suspension Caster for Luggage by ArminSchehitsch
#62 Non-Plastic Ultra-Durable Suspension Caster for Luggage by ArminSchehitsch
#59 Non-Plastic Ultra-Durable Suspension Caster for Luggage by ArminSchehitsch
#61 Non-Plastic Ultra-Durable Suspension Caster for Luggage by ArminSchehitsch
#53 Non-Plastic Ultra-Durable Suspension Caster for Luggage by Kzswara
#31 Non-Plastic, Durable Suspension Caster by Tarang
#21 Caster Wheel for Luggage - Entry 1 by Inerapello
#37 Dual-Wheel Swivel Luggage Caster Assembly – With Bearings & Spacers by samikshya_ghimire
#42 Luggage Caster Wheel by waskitow
#55 Non-Plastic Ultra-Durable Suspension Caster for Luggage by Kzswara
#32 Non-Plastic Ultra-Durable Suspension Caster for Luggage by HawT3D
#45 SUSPENSION CASTER FOR LUGGAGE by shanmugapriyans
#49 CASTER WHEEL RENDER by Chessar_Ragil
#50 CASTER WHEEL RENDER1 by Chessar_Ragil
#17 Polymer Wheel for luggage by MécaCim
#2 Non-Plastic Ultra-Durable Suspension Caster for Luggage by lotifulbariniloy
#3 Astroneer by mary_dammy
#4 Sldworks -caster wheel 1.0 by new_hitter
#7 Caster Wheel by Francis_21
#9 Silicone/PU Wheel by MécaCim
#10 Caster Assembly by Segunprecision
#11 Aluminium wheel by Segunprecision

Discussion

Kzswara

Designer

Fri, 11 Jul 2025 06:33:04 +0000
dear sir one important message send in message section. please check it
:) THANKS

solid3d_Melb

Designer

Fri, 04 Jul 2025 21:56:41 +0000
https://www.cadcrowd.com/3d-models/castor-wheel-2

solid3d_Melb

Designer

Wed, 18 Jun 2025 08:38:54 +0000
Hi. I would like to know if you&;re having problems opening my files?
Sun, 08 Jun 2025 18:47:01 +0000
a few questions:
a. I understand that you are asking for four caster wheels, one in each corner of the luggage. Caster wheels have two wheels each. Confirm or correct
b. Why are you asking for bearings in the wheels? And in the swivel? In both places plastic plain bearings are a robust and nice option
c. Each caster wheel could support up to 50 lb, making a total of 200 lb per suitcase. confirm or correct
d- please describe the mounting design. Is it a plate, a plug in pin, etc?

martyg

Buyer

Sun, 08 Jun 2025 16:11:44 +0000
The contest is prepaid and blind.
Load = 50 lbs
2 wheels in each caster, 1 caster on each corner.
Thanks all
Sun, 08 Jun 2025 14:08:14 +0000
By dual wheel do you mean 4 wheels on four corners or two wheels on either side or do you right now just wwant to see one design mechanism and then you can decide later if your luggage needs two or four?
Sun, 08 Jun 2025 06:56:52 +0000
please set contest to prepaid and Blind

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