Minimalist Aluminum iPhone Bumper with Integrated "Male Rail" System
1. Product Overview I am developing a minimalist, CNC-machined aluminum bumper case for the iPhone [Insert Model]. The core differentiator is a functional "Male Rail" system integrated into the side walls, allowing modular accessories to slide on and lock into place.
2. Design Constraints & Aesthetic
Material: 6061 Aluminum (Bead-blasted Anodized Black).
Aesthetic: "Negative Space." Maximum exposure of the phone's back glass. The design should feel sleek and organic, utilizing G2 continuous curvature to blend the mechanical features into a smooth hand-feel.
Assembly: Split-Frame Construction. The case should consist of a main chassis (sides) and separate cap components (top/bottom) that lock together using small, exposed Torx screws.
Crucial Note: The split lines must NOT interrupt the vertical side rails. The rails must be continuous.
3. The Rail System (Critical Feature)
Type: Continuous Male Rail (protrusion) running along the vertical sides.
Profile: A modified Dovetail or T-Profile. *
Function: It must allow accessories to slide vertically. The rail must feature "detent notches" (machined divots) at specific intervals for locking.
Comfort: The exposed edges of the rail must be heavily filleted (rounded). When no accessory is attached, the rail should feel like a smooth ergonomic ridge, not a sharp mechanical bracket.
4. The Accessory Mechanism
System Logic: The case is "Passive" (rigid metal). The accessory is "Active" (contains the moving parts).
Requirement: Design a "Test Block" accessory (20mm x 20mm) that slides onto the rail. This block must feature a spring-loaded button or latch that engages with the notches on the case rail to lock it in position.
5. Protection & Tolerance
Camera: A rigid, integrated metal bezel surrounding the camera bump.
Internal Lining: Design must account for 0.5mm internal clearance for silicone/poron foam padding to prevent metal-on-glass contact.
6. Reference Inspiration
Aesthetic: Arc Pulse (for minimalism/coverage).
Mechanism: Nintendo Switch Joy-Con Rails (for the slide action).
Assembly: Element Case Vapor (for the corner screw details).
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Jezdo
Designer